Caramelization system for industrial confectionery production
Achieve precise caramelization and cooking of sensitive confectionery masses with advanced temperature control, ensuring consistent product quality and minimizing the risk of burning.
Caramelizes and Cooks Confectionery Masses Precisely
The CARAMASTER® and ROTAMAT® series from Hänsel Processing offer specialized solutions for confectionery manufacturers focused on producing high-quality caramel and chewy candies. The CARAMASTER® utilizes a double-jacketed, warm-water-heated container that manages precise caramelization through adjustable residence time and temperature controls, ensuring homogeneity with Teflon scrapers. The ROTAMAT® 3610, 3611, and 3612 thin-layer rotor cookers excel in cooking sensitive confectionery masses like milk caramels and soft candy cream fillings. These cookers maintain product integrity through vacuum or overpressure cooking and ensure uniform heat transfer with film-forming capabilities. Designed for continuous, high-speed automation, these systems integrate seamlessly into existing production lines with options for CIP systems for effortless cleaning and high system availability. Available in configurations suitable for various production scales, these systems support confectionery processes that demand precise temperature control and consistent quality, catering to both large-scale manufacturers and innovative artisanal producers.
Benefits
- Ensures product consistency and quality through precise temperature and residence time controls.
- Minimizes waste and burning risk with homogenous cooking and caramelization processes.
- Enhances operational efficiency with high-speed, continuous automation.
- Simplifies maintenance and reduces downtime with integrated cleaning systems.
- Supports diverse product lines, accommodating a wide range of confectionery applications.
- Applications
- Jelly,Otc supplements,Nutraceuticals,Fondant,Toffees,Hard candy,Chewy candies,Eclairs,Fruit gummies
- End products
- Soft chocolate-filled chewy bars,Citrus fruit gummies,Milk eclairs,Butter toffees,Milk caramels,Vitamin-enriched gummies,Herbal supplement lozenges,Caramel-filled hard candies,Gelatin jellies,Chewy fruit candies,Milk fondant creams
- Steps before
- Mixing,Ingredient Preparation,Mass Blending
- Steps after
- Cooling,Packaging,Quality Control
- Input ingredients
- confectionery masses,milky hard candy masses,soft candy masses,toffees,milk fondant,caramel masses,fruit masses
- Output ingredients
- homogeneous caramelization,high TS products,confectionery products,cooked candy masses,toffees,eclairs,chewy candies
- Market info
- Haensel-Processing is known for its expertise in developing and manufacturing high-quality engineered-to-order equipment for the confectionery industry, offering innovative solutions and customized machinery that enhance production efficiency and product quality.
- Caramelization temperature
- Adjustable via separate pressurized water circuit
- Residence time
- Adjustable
- Fill level
- Reproducible
- Agitator type
- Teflon scrapers
- Cleaning method
- Dynamic spray nozzles
- Cooking type
- Under vacuum or overpressure
- Capacity (ROTAMAT®)
- 3610 / 3611 / 3612 (Model numbers)
- Film thickness
- Thin-layer
- Conveying method
- Bottom to top (first in - first out)
- Heat transfer method
- Uniform film on heating surface
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- CIP / Manual
- Density/particle size
- 0.5–2.5 g/cm³
- Container shape and size
- Double-jacketed,warm-water-heated
- Feed method
- Continuous
- Discharge method
- SUCOMA discharge system
- Agitator type
- Teflon scrapers
- Spray nozzles arrangement
- Dynamic,dome cover
- Temperature control
- Adjustable via separate pressurized water circuit
- Residence time control
- Independently adjustable
- Fill level Management
- Reproducible at any time
- Cleaning system
- Dynamic spray nozzles for quick cleaning
- Agitator type
- Teflon scrapers for homogeneous caramelization