Capsule polisher for pharmaceutical production
Enhance capsule quality and safety by effectively polishing, dedusting, and conveying products with minimal footprint, ensuring optimal operation and compliance in high-speed pharmaceutical manufacturing environments.
Elevates, Polishes, and Dedusts Capsules and Tablets
The KCP10 Capsule Polisher from Krämer AG is engineered to elevate, polish, and dedust capsules and tablets, optimizing your production line efficiency. Utilizing a rotational spiral brush design, it gently removes excess dust while seamlessly transporting products upwards. Ideal for pharmaceutical and nutraceutical applications, this equipment handles products ranging from gelatin capsules and herbal supplements to various tablet forms, including mini/micro and effervescent tablets, with a conveying capacity of up to 300,000 capsules per hour.
The KCP10 integrates smoothly into continuous high-speed operations with its modular structure, adjustable conveying heights, and easy assembly without tools. Featuring a compact design, it offers a minimal footprint, making it suitable for space-constrained environments. The system is compatible with various peripherals, including metal detectors and emptiness sorters, enhancing its versatility.
Certified for GMP compliance, it is constructed from AISI 316L stainless steel for durability and ease of cleaning. Its energy-efficient gear motor drives a dust-tight system with ATEX Zone II certification, ensuring safe operations. Krämer AG provides customization options, including sample collection and hepa filters, to tailor the machine to your specific needs.
Benefits
- Enhances product quality with gentle polishing and dedusting.
- Increases operational efficiency with a high throughput of up to 300,000 capsules per hour.
- Simplifies cleaning and maintenance with tool-free assembly and disassembly.
- Ensures compliance and safety with GMP and ATEX Zone II certification.
- Optimizes space utilization with a compact and modular design.
- Applications
- Pharmaceutical capsules,Supplements,Pharmaceutical tablets,Nutraceuticals,Effervescent tablets,Mini/micro-tablets
- End products
- Gelatin capsules,Ibuprofen tablets,Vitamin d tablets,Herbal supplement capsules,Mini multivitamin tablets,Vitamin c effervescent tablets
- Steps before
- Capsule Filling,Dust Collection,Capsule Sorting
- Steps after
- Metal Detection,Capsule Sorting,Packing
- Input ingredients
- capsules,mini tablets,micro-tablets,effervescent tablets
- Output ingredients
- polished capsules,dedusted capsules,empty capsule sorter output
- Market info
- Kraemer is known for designing and manufacturing customized engineered-to-order equipment for industrial applications, leveraging advanced engineering expertise to deliver high-quality, reliable solutions tailored to meet specific client needs in various sectors.
- Conveying height
- 800-2000 mm
- Conveying Capacity
- up to 300,000 cph
- Noise emission
- < 68 dB(A)
- Speed control
- Continuously adjustable
- Total height
- 1465-2665 mm
- Product contacting parts
- AISI 316L,stylon,PET-G,PUR
- Weight
- 75-95 kg
- Compressed air
- Ø6/4mm,50-100 l/min (p=1.5-2 bar)
- Air extraction
- 2" tri-clamp,100-250m³/h (p=10-20 mbar)
- Power Supply
- 110 V,50/60 Hz - 230V,50/60 Hz
- Peak current
- 4-2A
- Protection rating drive unit
- IP54
- Protection rating housing/controller
- IP50
- Conveying speed for capsule size Nr. 4
- 300,000 caps/h
- Conveying speed for capsule size Nr. 3
- 300,000 caps/h
- Conveying speed for capsule size Nr. 2
- 300,000 caps/h
- Conveying speed for capsule size Nr. 1
- 300,000 caps/h
- Conveying speed for capsule size Nr. 0
- 300,000 caps/h
- Conveying speed for capsule size Nr. 00
- 250,000 caps/h
- Explosion protection
- ATEX 94/9/EG II 2D/- Db 140 °C
- Working mechanism
- Rotational spiral brush
- Integrated steps
- Polishing,dedusting
- Conveying height
- 800-2000 mm
- Conveying speed
- Adjustable,up to 300,000 cph
- Changeover time
- Quick,no tools needed
- Noise level
- < 68 dB
- CIP/SIP
- Easy cleaning,manual
- Containment level
- OEB 3 and OEB 4
- Explosion protection
- ATEX Zone II 2D/- Db 140°C
- Energy efficiency
- Geared motor
- Cleaning method
- Manual,easy assembly/disassembly
- Automation level
- Simple frequency controller
- Cleanability
- Easy to clean,no tools required for disassembly
- Corrosive resistance (e.g. acids)
- AISI 316L stainless steel
- Density/particle size
- Applicable for various capsule sizes
- Capsule sizes
- Nr. 4-00
- ATEX certification
- 94/9/EGII 2D/- Db 140 °C
- OEL Level acc. SMEPAC
- OEB 3-4
- Machine footprint
- 545-452 mm
- Compact footprint
- Yes
- Elevation height
- 800-2000 mm
- Outlet height
- 1295-2495 mm
- Total height
- 1465-2665 mm
- Weight
- 75-95 kg
- Inlet height
- 503 mm (adjustable)
- Discharge method
- 3.5" tri-clamp
- Product inlet
- 2" tri-clamp
- Air extraction
- 2" tri-clamp,100-250 m3/h
- Brush design
- Rotational spiral
- Control panel type
- Simple frequency controller
- Integration possibilities
- Preassembled cables with power supply and signal wire options
- Modular structure
- 400 mm
- Connection ports
- 2 inch Tri-Clamp vacuum dust collection port
- Inlet adapter options
- Various optional hose adaptors available
- Brush design
- Rotational spiral brush with stepless design
- Special drive design
- Geared motor with special shaft seal
- Quick assembly and disassembly
- No tools needed