Brush bed system for fresh produce cleaning and waxing

Optimize your fresh produce processing with this advanced brush system, designed to efficiently clean and wax fruits and nuts, ensuring high-quality results while maintaining food safety and operational efficiency.

Cleans and Waxes Fresh Produce Effortlessly

The Brush Bed System from JBT FoodTech offers a versatile solution for cleaning and waxing operations within the fresh produce industry. Engineered with multiple brush configurations, this equipment is tailored to handle a variety of fruits and nuts, such as apples, oranges, walnuts, and berries. Its robust design incorporates easy-to-maintain stainless steel A-frames and a brush drive system with a #60 chain and steel sprockets, ensuring durability and reliability in continuous production lines.

The system’s automated operation integrates smoothly into existing processing setups, minimizing manual intervention and optimizing workflow. With adjustable configurations, the Brush Bed System supports customization according to specific product and process requirements, including application systems for waxes and sanitizers. It features a clean-in-place (CIP) function for efficient maintenance, reducing downtime and contamination risk.

Operating at 230/460 VAC, 3-phase, 60 Hz, the system enhances energy efficiency with its optimized motor control, making it a cost-effective option for large-scale food processing companies and fresh produce facilities. This equipment upholds rigorous food safety standards with its use of food-grade materials and construction designed to withstand harsh processing environments.

Benefits

  • Enhances product quality by efficiently cleaning and waxing diverse fruits and nuts.
  • Integrates seamlessly into automated production lines, reducing labor costs and enhancing efficiency.
  • Minimizes downtime with quick and thorough clean-in-place maintenance.
  • Ensures long-term reliability with durable stainless steel construction, reducing maintenance frequency.
  • Customizable configurations optimize processing for various product types and facility needs.

General


Applications
Nuts,Fresh produce,Fruits
End products
Berries,Pears,Apples,Oranges,Walnuts,Lemons,Almonds,Grapes
Steps before
Sorting,Pre-washing
Steps after
Waxing,Sanitizing,Packaging
Input ingredients
fresh produce,fruits,nuts
Output ingredients
cleaned produce,waxed produce
Market info
JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.

Technical Specifications


Electrical Requirements
230/460 VAC,3-Phase,60 Hz
Pin Range
8-72
Width
2-7 feet
Drive System
#60 chain and steel sprockets
Spindle Construction
Aluminum idle pin hubs with 1″ stainless steel idle shaft
Material
Heavy duty 11-gauge stainless steel with #4 finish
Automation
Automated clean-in-place system

Operating Characteristics


Working mechanism
Brush Bed System
Integrated steps
Cleaning,Waxing
CIP principles
Automated clean-in-place system
Batch vs. continuous operation
Continuous
Automation level
PLC-controlled
Changeover time
Quick change brush mount

Material Compatibility


Density/particle size compatibility
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Product size
Varied

Physical Characteristics


Machine footprint
Adjustable width 2-7 feet
Brush Configuration
Multiple configurations
Material
Heavy duty 11-gauge stainless steel with #4 finish
Drive System
Brush drive system with #60 chain and steel sprockets
Spindle
Aluminum idle pin hubs with 1" stainless steel idle shaft
Cleaning system track
UHMW food grade
Legs and Feet
Heavy duty stainless steel
Fruit Guards
Stainless steel

Custom Options


Brush configuration
Multiple configurations available
Brush size
Available in multiple sizes
Water removal configuration
Customized options available
Application system
Wax,sanitizers,etc.
Automated cleaning
Clean-in-place system available
Drive arrangement
Multi-drive arrangement available
Width
2-7 feet
Pin Range
8-72
Flipper bar and frame
Stainless steel