Small-scale scraped surface heat exchanger for high-viscosity products
For R&D teams tackling complex formulations, this system efficiently handles high-viscosity products and large particles, enabling accurate scale-up and precise optimization of processing conditions.
Processes High-Viscosity Products Continuously
The HT226 Scraped Surface Heat Exchanger System from OMVE is specifically designed for R&D departments and process technology developers. It excels in processing high-viscosity products and large particles continuously. The unit mimics full-scale production plants, facilitating scale-up, formulation, and optimization processes. With an integrated CIP/SIP system and a modular, customizable build, the HT226 offers high levels of automation and flexibility for diverse applications such as plant-based milks, dairy products, and sauces. Its robust design includes industrial A-brand components and can withstand pressures up to 10 bar, making it suitable for demanding industrial environments. The system ensures energy efficiency and hygiene with a special bearing and high-pressure seals, complemented by manual cleaning options for added operational reliability.
Benefits
- Enhances product quality by ensuring consistent pasteurization and sterilization.
- Minimizes production downtime with integrated CIP/SIP for efficient cleaning.
- Facilitates easy scale-up from pilot to full-scale production.
- Handles high-viscosity products effectively, optimizing process flexibility.
- Customizable design allows tailoring to specific processing requirements.
- Applications
- Soups, Alcoholic drinks, Sauces, Nutraceuticals, Fats, Still drinks, Oils, Plant-based, Carbonated drinks, Ice creams, Dairy
- End products
- Olive oil, Tomato soup, Wine, Carbonated soft drinks, Protein shakes, Cheese, Almond milk, Béchamel sauce, Vanilla ice cream, Butter, Fruit juice, Vitamin-enriched beverages, Soy yogurt, Plant-based milk, Beer
- Steps before
- Emulsification, Grinding, Fermenting, Blending and Mixing
- Steps after
- Formulation, Product Optimization, Shelf-life Studies, Organoleptic Analysis, Packing
- Input ingredients
- high viscosity products, large particles
- Output ingredients
- processed high viscosity products, processed products with large particles
- Market info
- OMVE is known for manufacturing pilot and small-scale processing equipment for the food and beverage industry, specializing in pasteurization, carbonation, fermentation, and homogenization systems, with a strong reputation for innovation and quality in engineered-to-order solutions.
- Heat treatment type
- HTST/UHT
- Pressure handling
- Up to 10 bar
- Automation
- High level of automation
- Cleaning method
- CIP / SIP / manual disassembly
- Product compatibility
- High viscosities and/or large particles
- Scale-up simulation
- Yes (simulates full-sized production plants)
- Working Mechanism
- HTST/UHT system
- Cleaning Method
- CIP / Manual
- Batch vs. Continuous Operation
- Continuous Flow
- Automation Level
- High level of automation
- Pressure Handling
- Up to 10 bar
- Integrated Steps
- CIP, SIP Built-in
- Discharge method
- Continuous flow
- Control panel type
- PLC-controlled
- Modular build
- Yes
- Integration possibilities
- SCADA compatibility
- Customization level
- High
- CIP,SIP
- Built-in