Small-scale scraped surface heat exchanger for high-viscosity products

For R&D teams tackling complex formulations, this system efficiently handles high-viscosity products and large particles, enabling accurate scale-up and precise optimization of processing conditions.

Processes High-Viscosity Products Continuously

The HT226 Scraped Surface Heat Exchanger System from OMVE is specifically designed for R&D departments and process technology developers. It excels in processing high-viscosity products and large particles continuously. The unit mimics full-scale production plants, facilitating scale-up, formulation, and optimization processes. With an integrated CIP/SIP system and a modular, customizable build, the HT226 offers high levels of automation and flexibility for diverse applications such as plant-based milks, dairy products, and sauces. Its robust design includes industrial A-brand components and can withstand pressures up to 10 bar, making it suitable for demanding industrial environments. The system ensures energy efficiency and hygiene with a special bearing and high-pressure seals, complemented by manual cleaning options for added operational reliability.

Benefits

  • Enhances product quality by ensuring consistent pasteurization and sterilization.
  • Minimizes production downtime with integrated CIP/SIP for efficient cleaning.
  • Facilitates easy scale-up from pilot to full-scale production.
  • Handles high-viscosity products effectively, optimizing process flexibility.
  • Customizable design allows tailoring to specific processing requirements.

General


Applications
Soups,Alcoholic drinks,Sauces,Nutraceuticals,Fats,Still drinks,Oils,Plant-based,Carbonated drinks,Ice creams,Dairy
End products
Olive oil,Tomato soup,Wine,Carbonated soft drinks,Protein shakes,Cheese,Almond milk,Béchamel sauce,Vanilla ice cream,Butter,Fruit juice,Vitamin-enriched beverages,Soy yogurt,Plant-based milk,Beer
Steps before
Emulsification,Grinding,Fermenting,Blending and Mixing
Steps after
Formulation,Product Optimization,Shelf-life Studies,Organoleptic Analysis,Packing
Input ingredients
high viscosity products,large particles
Output ingredients
processed high viscosity products,processed products with large particles
Market info
OMVE is known for manufacturing pilot and small-scale processing equipment for the food and beverage industry, specializing in pasteurization, carbonation, fermentation, and homogenization systems, with a strong reputation for innovation and quality in engineered-to-order solutions.

Technical Specifications


Heat treatment type
HTST/UHT
Pressure handling
Up to 10 bar
Automation
High level of automation
Cleaning method
CIP / SIP / manual disassembly
Product compatibility
High viscosities and/or large particles
Scale-up simulation
Yes (simulates full-sized production plants)

Operating Characteristics


Working Mechanism
HTST/UHT system
Cleaning Method
CIP / Manual
Batch vs. Continuous Operation
Continuous Flow
Automation Level
High level of automation
Pressure Handling
Up to 10 bar
Integrated Steps
CIP,SIP Built-in

Physical Characteristics


Discharge method
Continuous flow

Custom Options


Control panel type
PLC-controlled
Modular build
Yes
Integration possibilities
SCADA compatibility
Customization level
High
CIP,SIP
Built-in