Screw belt mixer for dry materials
Achieve uniform mixing of bulk dry materials with variable speed control, ensuring precise blending for optimal product consistency while preventing contamination through a sealed design that eliminates oil leakage into the mixing area.
Blends and Mixes Bulk Materials Efficiently
The Screw Belt Mixer SBM/SBM-K is a robust solution for industries such as rubber, food, plastics, and chemicals, designed by Zeppelin Systems. It efficiently blends bulk materials with densities between 0.5 and 0.7 g/cm³ using a ribbon blender mechanism within a stainless steel hopper. The mixer operates with no internal sealing elements, minimizing contamination risks, while the flat-drive motor with reinforced bearings accommodates high axial and radial forces. Optional variable speed control ensures adaptable mixing speeds for batch or continuous operations, creating an upward and downward flow for thorough 3D mixing.
This equipment is ideal for producing uniform rubber compounds, granola clusters, and high-performance coatings. Its design facilitates easy cleaning via a side-mounted inspection door, and the oil-leak indicator prevents contamination within the mixing area. Integrated with standard load-cells or support frames, the SBM/SBM-K offers seamless integration into existing production lines. Custom options, such as material and rotor speed configurations, ensure flexibility to meet specific project requirements, while maintaining energy efficiency and reliability across various applications.
Benefits
- Ensures uniform mixing for high-quality end products, improving batch consistency.
- Minimizes contamination risk with a seal-less mixing area design.
- Reduces cleaning time and maintenance with easy-access inspection doors.
- Adaptable mixing speeds optimize energy use for various production demands.
- Easily integrates into existing lines, enhancing operational efficiency without major modifications.
- Applications
- Performance materials,Food industry,Plastics,Rubber and tire industry,Dispersion paints
- End products
- Granola clusters,Cereal mix,Rubber compounds,High-performance coatings,Pvc granules,Paint pigments,Muesli,Plastic masterbatches,Plastic pellets,Tire rubber granules
- Steps before
- Weighing,Pre-mixing,Bulk Material Handling
- Steps after
- Quality Control,Packaging,Further Processing
- Input ingredients
- dry materials,bulk density 0.5 – 0.7 g/cm³
- Output ingredients
- mixed product,gently mixed dry materials
- Market info
- Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.
- Material Bulk Density
- 0.5 – 0.7 g/cm³
- Material of Construction
- Stainless Steel 1.4301
- Mixing Mechanism
- Ribbon Blender
- Rotational Speed
- Constant or Variable
- Discharge Type
- Discharge stud with connection flange
- Drive Motor Type
- Flat-drive motor with reinforced bearings
- Oil-leak Prevention
- Oil-drip plate and oil-leak indicator
- Mixing Direction
- Three-dimensional mixing
- Sealing Elements
- No sealing elements in product mixing area
- Mixing type
- 3D Mixing
- Rotational speed
- Constant / Variable
- Mixing mechanism
- Ribbon Blender
- Discharge method
- Bottom Scraper with 45° Angle
- Sealing method
- Top-mounted Bearings
- Automation level
- Manual / PLC
- Cleaning method
- Inspection Opening for Manual Cleaning
- Oil-leak Prevention
- Oil Drip Plate with Indicator
- Batch vs. continuous operation
- Batch
- Material Suitability
- Dry Materials
- Bulk Density Range
- 0.5 – 0.7 g/cm³
- Abrasion Resistance
- Suitable for dry materials
- Cleanability
- Easy inspection and cleaning access
- Corrosive Resistance
- Stainless steel 1.4301
- Density/Particle Size
- 0.5 – 0.7 g/cm³
- Material
- Stainless steel 1.4301
- Hopper Design
- Stainless steel hopper with support brackets
- Inspection Opening
- Side mounted inspection door
- Discharge Method
- Bottom discharge stud with connection flange
- Mixing Tool
- Ribbon blender
- Motor Type
- Flat-drive motor with reinforced bearings
- Oil-Drip Plate
- Additional oil-drip plate with oil-leak indicator
- Scraper Design
- Bottom scraper with 45° angle
- Footprint
- Compact with standard load-cell compatibility
- Discharge method
- Flange connection
- Material of construction
- Stainless steel 1.4301
- Inspection/cleaning access
- Side mounted inspection door
- Mixing tool type
- Ribbon blender
- Mixing tool placement
- Top-mounted bearings
- Motor type
- Flat-drive with reinforced bearings
- Sealing system
- Oil-drip plate and leak indicator
- Mixing operation control
- Constant or variable speed