Leafy vegetable washer with air injection system

Enhance your leafy vegetable processing with a sophisticated washing solution that combines gentle cleaning with effective particle removal, ensuring high-quality output and maintaining the integrity of delicate produce.

Washes and Separates Leafy Vegetables Efficiently

The PULSTAR Peristaltic Air Injection Salad Washer from Sormac is engineered to enhance the washing process of leafy vegetables such as salad greens, spinach, lettuce, arugula, and kale. It features an integrated air injection system that enables thorough cleaning without damaging the produce. The adjustable air flow creates peristaltic movements that gently yet effectively transport and clean the product, tackling challenges like dirt and small particle removal.

Ideal for food processing companies and salad producers, the washer supports continuous, automated operations with high capacity, reaching up to 4,000 kg per hour. Equipped with a frequency-driven circulation pump, it allows precise control over product dwell time and water flow. Integration options include an outfeed conveyor that can be configured for dewatering, enhancing the separation of water and product.

The PULSTAR washer stands out for its energy-efficient operation and modularity. Its construction materials ensure durability and corrosion resistance, making it well-suited for the rigorous demands of the fresh produce industry. Customizable features such as additional flycatchers, UV-C water disinfection, and adjustable components enable it to fit seamlessly into your production line, ensuring maximum efficiency and quality.

Benefits

  • Enhances product quality through gentle yet effective peristaltic washing, preventing damage to delicate greens.
  • Increases operational efficiency with high-capacity throughput of up to 4,000 kg per hour.
  • Reduces water usage by filtering and reusing water, promoting sustainable processing.
  • Lowers labor costs with automated, continuous operation and precise dwell time control.
  • Customizable configuration options improve integration into existing processing lines.

General


Applications
Lettuce,Spinach,Arugula,Salad greens,Kale,Leafy vegetables
End products
Bagged salad mixes,Pre-packaged spinach,Fresh lettuce cups,Kale chips,Arugula salad kits
Steps before
Harvesting,Sorting,Trimming,Pre-rinsing
Steps after
Dewatering,Air Drying,Centrifugation,Packing
Input ingredients
leafy vegetables,floating vegetables,water,product
Output ingredients
cleaned leafy vegetables,separated water,small particles,insects,loose particles,dewatered product
Market info
Sormac is known for its expertise in manufacturing high-quality vegetable processing equipment, particularly peeling, washing, and slicing machines, with a strong reputation for innovation, reliability, and customer-focused solutions in the food processing industry.

Technical Specifications


Air injection system
Integrated,adjustable
Air injection operation
Alternative sections
Capacity
Up to 4,000 kg/h (8,800 lbs/h)
Water flow control
Frequency driven circulation pump
Dwell time control
Accurate control
Particle separation
Static sieve
Outfeed options
Conveyor or dewatering conveyor
Peristaltic system
Controlled dwell time,no mechanical contact
Water flow
Laminar
Small particle separator
Adjustable air injection system
Water bypass
Longer dwell time
Cooling option
Cooling spiral in collection tank
Water desinfection
UV-C
Additives dosing unit
Available

Operating Characteristics


Air incorporation control
Adjustable air injection
Automated control
Variable water flow with frequency driven circulation pump
Batch vs. continuous operation
Inline Continuous
Turbulence control
Adjustable air turbulence
Cleaning mechanism
Peristaltic system without mechanical contact
Dwell time control
Adjustable dwell time

Material Compatibility


Biological compatibility
Leafy vegetables
Density/particle size
Floating particles

Physical Characteristics


Tank shape
Conical
Discharge method
Outfeed conveyor or dewatering conveyor
Air injection system
Integrated with adjustable air flow
Water flow system
Frequency driven circulation pump

Custom Options


Air Injection Control
Adjustable
Water Flow Control
Frequency-driven circulation pump
Dwell Time Control
Adjustable
Outfeed Conveyor
Optional dewatering features
Second Flycatcher
Available
Automatic Filling and Draining
Available
Waterfall and Spray Bars
Available
Cooling Spiral in Collection Tank
Available
UV-C Water Disinfection
Available
Dosing Unit for Additives
Available