Microalgae cultivation infrastructure

The microalgae cultivation infrastructure streamlines your production with integrated systems for nutrient preparation, sterilization, and harvesting, ensuring high-quality, nutrient-rich outputs for diverse applications.

Cultivates and Processes Microalgae for Diverse Applications

Subitec’s Integrated Microalgae Cultivation and Processing System redefines efficiency in microalgae production. This system intricately combines nutrient preparation, precise harvesting, and advanced control modules, creating an all-encompassing solution for diverse industries like pharmaceuticals, cosmetics, and animal feed.

Featuring state-of-the-art photobioreactors and flat-panel airlift reactors, it supports continuous, large-scale production and laboratory applications, facilitating the creation of spirulina tablets and alginate-based water purifiers. The system’s advanced filtration maintains optimal purity, and the CO2 Recovery Unit enhances sustainability by recycling carbon dioxide, significantly reducing the carbon footprint.

Capable of automated operation, the system boasts remote monitoring via secure VPN to ensure real-time adjustments. Its robust construction, available in corrosion-resistant materials, meets high industrial standards, while the integrated CIP and SIP systems guarantee easy maintenance. Customization options and engineering support are available to tailor the system to specific production needs, complying with industry regulations.

Benefits

  • Enhances production efficiency through seamless integration and continuous operation.
  • Reduces environmental impact with CO2 and water recovery units.
  • Boosts product quality by maintaining high purity and nutrient density.
  • Minimizes labor requirements with automated monitoring and remote access.
  • Complies with diverse industry standards for pharmaceutical and food applications.

General


Applications
Animal feed,Cosmetics,Pharma,Carbon capture,Wastewater treatment,Food supplements
End products
Beta-glucan fortifications,Chlorella powder,Alginate-based water purifiers,Epa/dha-rich fish feed,Spirulina tablets,Biofertilizers,Astaxanthin skin serums
Steps before
Media Preparation,Cleaning and Sterilisation,Nutrient Mix Formulation
Steps after
Harvesting,Centrifugation,Filtration,Flocculation,Packing
Input ingredients
macronutrients,micronutrients,vitamins,trace elements,carbon dioxide,water
Output ingredients
high-quality microalgae,nutrient-rich microalgae,biomass,hydrogen
Market info
Subitec GmbH is known for its expertise in cultivating microalgae using its unique flat-panel airlift (FPA) photobioreactor technology, providing sustainable solutions for biofuel production, bioplastics, and high-value ingredients in various industries.

Technical Specifications


Filtration system
Multi-stage filtration
Filtration type
Primary,secondary,and tertiary
Automation
Advanced control system
CIP/SIP
Cleaning-In-Place,Sterilisation-In-Place
Harvesting system capacity
Small to large-scale
Nutrient preparation
Precision calibration of nutrients
Control system
Stationary and remote access

Operating Characteristics


Working mechanism
Integrated photobioreactor system
Integrated steps
Nutrient preparation,cleaning,harvesting,control
CIP/SIP
CIP (Cleaning-In-Place) / SIP (Sterilisation-In-Place)
Batch vs. continuous operation
Scalable from laboratory to large-scale
Automation level
Remote access and stationary control
Filtration process
Multi-stage filtration
Control flexibility
Real-time monitoring,adjustment
Cleanliness validation
Scientific methodologies
Contamination risk reduction
Tailored cleaning processes
Energy efficiency
Resource optimization add-ons

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Filtration type
Multi-stage


CIP/SIP Compliance
CIP 121°C / SIP 135°C

Custom Options


Control System Type
Stationary and Remote Access
Integration Possibilities
Media Preparation,Cleaning,Harvesting Units
Filtration Stages
Primary,Secondary,Tertiary
Cleaning Method
CIP/SIP
Add-ons
CO2 Recovery,Water Recovery,Hydrogen Extraction