Ultra high temperature treatment system
Achieve extended shelf life and product stability with ultra high temperature treatment, ideal for rapidly heating and processing diverse liquid and slurry products across food and personal care sectors, ensuring consistency and quality in your production line.
Processes Liquids and Slurries with UHT Treatment
The UHT Full Scale Processing Unit from Limitech is engineered to deliver precise ultra-high temperature processing, essential for extending the shelf-life of products without preservatives. This unit employs direct steam injection, heating products to 150 degrees Celsius, ideal for a range of applications spanning dairy, food, beverages, and personal care industries. Capable of handling diverse product forms—liquids and slurries—it integrates seamlessly into various production lines. Its construction supports scalability from small-scale to full-scale operations, ensuring consistent product quality. With energy-efficient design and compliance with stringent industry standards, the system offers reliable, safe processing. The unit includes a Cleaning-in-Place (CIP) system, simplifying maintenance and ensuring hygiene standards are maintained. Customizable to meet specific production needs, it demonstrates flexibility across its operational units, making it suitable for R&D and large-scale manufacturing environments.
Benefits
- Enhances product shelf-life without preservatives, supporting clean label initiatives.
- Flexible scalability allows seamless transition from pilot to full-scale production, maintaining product consistency.
- Integrates easily with existing processing lines, optimizing operational efficiency.
- Energy-efficient steam injection minimizes operational costs and environmental impact.
- CIP system ensures hygiene and reduces maintenance time, enhancing overall productivity.
- Applications
- Beverages,Convenience foods,Confectionary products,Personal care products,Pet food,Condiments,Pharmaceutical products,Technical applications,Powder dissolving applications,Vegan/plant-based products,Dairy products
- End products
- Ketchup,Jam,Iced coffee,Adhesive glue,Wet pet food,Chilli paste,Custard,Toothpaste,Plant-based milk,Mozzarella cheese,Protein powder,Mayonnaise,Foundation creams,Yogurt,Fruit desserts
- Steps before
- Mixing,Pre-mixing,Dissolving
- Steps after
- Cooling,Packing,Storage
- Input ingredients
- raw materials,milk,dairy products,cheese,vegetable cream,fruit,soup ingredients
- Output ingredients
- analogue cheese,cheese sauce,processed cheese,fruit sauce,smoothies,soup,vegetable cream
- Market info
- Limitech is known for manufacturing customized food processing equipment, specializing in jacketed kettles and mixers for the food industry, focusing on flexibility and quality to meet client-specific requirements.
- Capacity
- 30–130 kg/h
- Temperature
- 150°C
- Automation
- Direct Steam Injection
- Batch size
- Fully scalable
- Pressure Cooking
- Available
- Ultra High Temperature Treatment
- Yes
- Vacuum
- Available
- Holding time
- Adjustable
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Automation level
- Manual / PLC / SCADA
- Ultra High Temperature Treatment
- 150 degrees Celsius
- Application versatility
- Dairy,Food industries
- Flexible Production
- 30-130 kg/h
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Tank shape
- Conical / Cylindrical
- Tank size
- 30-130 kg/h
- Control panel type
- HMI / Touchscreen
- Integration possibilities
- SCADA / PLC
- Compact footprint
- Yes
- Discharge method
- Automatic / Manual