Bioprocess preparation system for vaccines and monoclonal antibodies

Streamline your biopharmaceutical production with our modular bioprocess preparation system, designed to automate crucial steps from fermentation to sterilization, ensuring consistent high-quality biologics such as vaccines and monoclonal antibodies.

Automates Biopharmaceutical Preparation and Sterilization

The Bioprocess Module from AUSTAR is engineered to streamline your biopharmaceutical production, featuring a compact 3D modular design. Specially crafted for the preparation of vaccines, monoclonal antibodies, and recombinant proteins, it automates steps like fermentation, harvesting, and buffer preparation. Leveraging components from leading international and domestic brands ensures superior system quality and reliability. The module incorporates a Siemens 300 series PLC and an MP277 touch screen for seamless control, while its design adheres to the GAMP5 v-model, ensuring robust compliance. The system is built for integration with existing lines, offering automatic control over production, cleaning, and sterilization processes, and is validated through extensive qualification documentation. Its modular framework supports continuous operation and easy maintenance, optimizing throughput and operational efficiency. Designed with GMP compliance, this equipment is a strategic choice for pharmaceutical manufacturers aiming for robust process management and high-quality end-product output.

Benefits

  • Enhances production efficiency with automated preparation and sterilization processes.
  • Minimizes operational risks through compliance with GAMP5 and GMP standards.
  • Facilitates seamless integration into existing lines with its modular design.
  • Ensures product consistency and quality with high-grade components from trusted brands.
  • Offers flexibility and scalability for growing biopharmaceutical operations.

General


Applications
Biopharmaceuticals,Monoclonal antibodies,Vaccines,Recombinant proteins
End products
Erythropoietin,Interferons,Enzyme replacement therapies,Covid-19 vaccines,Therapeutic monoclonal antibodies,Human growth hormone,Insulin analogs,Human blood clotting factors,Hepatitis b vaccines
Steps before
Culture Medium Preparation,Fermentation,Buffer Preparation
Steps after
Harvest,Cleaning,Sterilization,Validation
Input ingredients
culture medium,fermentation materials,buffer preparation ingredients
Output ingredients
biological products,vaccine,monoclonal antibody,recombinant protein,harvested products,prepared dispensing solutions
Market info
Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.

Technical Specifications


Design Standard
GAMP5 v-model
Control System
PLC (Siemens 300 series)
HMI
MP277 series touch screen
Automation
Automatic control for production,cleaning,and sterilization
Modular Design
3D modular design

Operating Characteristics


Automation level
PLC / Siemens 300 series
Batch vs. continuous operation
Batch
CIP/SIP
Automatic cleaning and sterilization
Automation level
Manual / PLC

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Bioprocess applications
Vaccine,monoclonal antibody,recombinant protein

Physical Characteristics


Machine footprint
Compact design
Tank shape and size
Customizable
Discharge method
Automated
Control panel type
MP277 touch screen

Custom Options


Control panel type
MP277 series touch screen
Modular design
3D modular