Tablet deduster with upward conveying
Ensure consistent dedusting and deburring of tablets and capsules while maintaining high throughput and seamless integration with existing processes.
Efficiently Dedusts and Conveys Tablets and Capsules
The KD6010 from Krämer AG is a high-capacity tablet and capsule deduster designed for pharmaceutical, biotech, and food industries, optimizing your production line with its unique acceleration control. This compact deduster delivers exceptional dedusting and deburring capabilities through a combination of vibration, dust agitation, air, and vacuum suction. Featuring Krämer’s patented vibratory drive system, it ensures no vibration transmission to upstream or downstream equipment, preserving tablet integrity while minimizing maintenance.
The KD6010 is ideal for dedusting and conveying a wide range of products, including paracetamol and vitamin C tablets, with a notable throughput capacity of up to 3.5 million tablets per hour at adjustable conveying heights from 250 to 750 mm. Integration is seamless with its C820 frequency controller, allowing remote operation with tablet press controls, ensuring consistent vibration regardless of load.
Built with ease of cleaning in mind, the KD6010 features tool-free assembly and disassembly, with all product-contacting parts available in 316L stainless steel to meet strict GMP compliance. It includes options for various inlet and outlet adapters and can be customized with additional components like air extraction and metal detector test tablet devices, ensuring you meet your specific processing needs.
Benefits
- Enhances product purity with effective dedusting and deburring, ensuring high-quality output.
- Preserves tablet integrity through precision vibration control, reducing product breakage.
- Simplifies cleaning and maintenance with tool-free assembly, minimizing production downtime.
- Seamlessly integrates with existing lines via remote operation and adjustable configurations.
- Complies with GMP standards, supporting regulatory adherence and quality assurance.
- Applications
- Supplements,Pharmaceutical tablets,Nutraceuticals,Pharmaceutical powder,Capsules
- End products
- Ibuprofen tablets,Multivitamin capsules,Vitamin c tablets,Probiotic capsules,Fish oil capsules,Herbal supplements,Protein powder,Magnesium supplements,Paracetamol tablets,Effervescent vitamin c tablets
- Steps before
- Tablet Pressing,Capsule Filling
- Steps after
- Quality Control,Packaging,Coating
- Input ingredients
- tablets,capsules,mini tablets,micro tablets,effervescent tablets,oblong tablets
- Output ingredients
- dedusted tablets,dedusted capsules,clean tablets
- Market info
- Kraemer is known for designing and manufacturing customized engineered-to-order equipment for industrial applications, leveraging advanced engineering expertise to deliver high-quality, reliable solutions tailored to meet specific client needs in various sectors.
- Conveying Capacity
- up to 3.5 Mio tph
- Conveying Height
- 250-750 mm
- Noise Emission
- < 68 dB(A)
- Power Supply
- 110-240 V,50/60 Hz
- Peak Current
- 3 A
- Drive Unit Technology
- Patented counter weight
- Footprint
- 563-500 mm
- Compressed Air Requirement
- Ø6/4mm,50-100 l/min (p=1.5-2 bar)
- Air Extraction
- 2" tri-clamp,100-250 m³/h (p=10-20 mbar)
- Inlet Height Adjustable
- 715-965 mm
- Total Height
- 1180-1920 mm
- Product Inlet
- Ø 60.3 mm
- Product Outlet
- Ø 60.3 mm
- Protection Rating Drive Unit
- IP54
- Protection Rating Housing/Controller
- IP50
- Conveying Speed Tablet Ø5 mm
- 3'500'000 tabs/h
- Conveying Speed Tablet Ø13 mm
- 410'000 tabs/h
- Conveying Speed Tablet Ø20 mm
- 130'000 tabs/h
- Conveying Speed Tablet Ø25 mm
- 68'000 tabs/h
- Conveying Speed Tablet Oblong 16.3 x 7.6 x 5.7 mm
- 425'000 tabs/h
- Working mechanism
- Vibratory drive with spiral conveying
- Conveying height
- 250 to 750 mm
- Conveying speed
- 350,000 tabs/h (tablet Ø5 mm)
- Changeover time
- Minimal due to tool-free assembly
- Process viewing
- PETG lift-off window
- Cleaning method
- Tool-free disassembly for manual cleaning
- Vibration control
- Acceleration sensor independent of load
- Height adjustment
- 360° freedom of rotation at tablet inlet
- Automation level
- Remote operation possible through tablet press controls
- User functionality
- Reduced compared to high-end dedusters
- Cleanability
- Easy to clean,no tools needed
- Corrosive resistance (e.g. acids)
- AISI 316L stainless steel
- Biological compatibility
- GMP compliance
- Abrasion resistance
- Vibration-free housing,gentle on tablets
- Density/particle size
- Processing of tablets Ø3-35 mm
- GMP compliance
- Yes
- CE compliance
- Yes
- ATEX certification
- ATEX 94/9/EG
- Compact footprint
- 563-500 mm
- Height
- 1180-1920 mm
- Inlet height
- 715-965 mm
- Outlet height
- 970-1700 mm
- Weight
- 75-95 kg
- Product inlet size
- Ø 60.3 mm
- Product outlet size
- Ø 60.3 mm
- Drive unit technology
- Pat. counter weight
- Conveying height
- 250-750 mm
- Control panel type
- LCD Screen with touchpad
- Integration possibilities
- Remote operation feature for connection through tablet press controls
- Tablet inlet options
- Rectangular adapter / Round hose attachment
- Discharge method
- 360° freedom of rotation at tablet inlet
- Height adjustment
- Easy height adjustment
- Material of product contacting parts
- AISI 316L,silicone,PET-G,PUR
- Customization option
- Various optional hose adaptors available
- Process viewing
- PETG lift off window for optimal process viewing
- Cleaning method
- No tools needed for assembly or disassembly