Jet scrubber for industrial gas cleaning
Efficiently manage gas emissions and hazardous particles in high-demand operations with this advanced jet scrubber, a versatile tool for precise cleaning and cooling of industrial gases.
Neutralizes Hazardous Gases and Controls Emissions
The Jet Scrubber from GEA is a versatile solution for emission control in industries such as chemical, petrochemical, and sugar production. Its unique injection principle allows it to neutralize harmful gases like chlorine and ammonia without creating pressure loss, ensuring seamless integration into your production line. With a capacity to handle gas flow rates up to 200,000 m³/h, it efficiently manages tasks like absorption, cooling, and particle separation. The Jet Scrubber operates with high automation, featuring auto-suction and low maintenance needs, making it ideal for continuous and emergency operations. Constructed from materials resistant to corrosion and fouling, it offers flexibility in dealing with diverse industrial gases. The system also supports customization for specific process requirements, ensuring a tailored fit for your operational challenges.
Benefits
- Enhances operational safety by efficiently neutralizing hazardous gases.
- Maintains production efficiency with up to 98% particle separation.
- Adapts to fluctuating gas flow rates without pressure loss, ensuring stable operation.
- Minimizes maintenance with a design resistant to fouling and corrosion.
- Provides rapid deployment in emergency scenarios, mitigating potential downtime.
- Applications
- Firefighting,Soda production,Emission control systems,Chemical industry,Gas cooling,Petrochemical industry,Sugar industry,Particle separation,Hazardous operations
- End products
- Chlorine gas neutralization,Emergency-decontaminated environments,Ammonia neutralization,Purified flare gas,Refined sugar,Cooled pyrolysis gas,Soda ash,Dust-free compressor feed gases,Hf gas neutralization
- Steps before
- Gas emission preparation,Initial gas collection,Pre-scrubber filtration
- Steps after
- Gas cooling,Pollutant separation,Particle removal
- Input ingredients
- gas,fumes,chlorine,HF,ammonia,lime furnace gases,flare gas,pyrolysis gases,hot gases,particles,pollutants
- Output ingredients
- clean gas,scrubbed gases,cooled gases,particle-free gas,neutralized pollutants
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Gas Volume Flow
- 5–200,000 m³/h
- Particle Separation Efficiency
- Over 98% for particles > 3 µm
- Pressure Gain
- Maintains pressure gain with separation
- Gas Cooling Capacity
- Up to 1,300°C
- Scrubbing Method
- Injection Principle
- Nozzle Arrangement
- Concentric
- Material
- Various materials options
- Auto-Suction
- Yes
- Working Mechanism
- Injection principle
- Pressure Control
- Generates pressure increase,no pressure loss
- Gas Flow
- Up to 200,000 m3/h
- Emergency Readiness
- Immediate operation capability
- Particle Separation Efficiency
- Over 98% for particles larger than 3 µm
- Adaptability
- Easily adaptable to large fluctuations in load
- Cooling Capability
- Cools gases up to 1,300 °C
- Automation Level
- Auto-suction
- Liquid-Gas Exchange
- Maximum gas/liquid exchange surface
- Separation Process
- Inertial separation effect
- Pressure Gain
- Maintains a pressure gain
- Maintenance Requirement
- Low
- Machine footprint
- Vertical or sloped standing tube
- Shape
- Vertical gas inlet and propelling nozzles arranged concentrically
- Tube diameter
- N/A
- Material
- Various materials available
- Construction type
- Vertical or sloped standing
- Material options
- Customizable to suit specific applications
- Configuration flexibility
- Vertical or sloped standing tube
- Control panel integration
- Possible integration with existing systems
- Operating capacity range
- 5 m³/h to 200,000 m³/h
- Application range
- Quenching,absorption,particle separation