Vacuum transfer system with integrated cleaning

Ensure sterile powder handling and contamination-free production with vacuum transfer systems offering integrated washing, cleaning, and sterilization, making them essential for maintaining the purity of active ingredients in pharmaceutical and chemical processes.

Transfers, Cleans, Dries, and Sterilizes Powders

The VTS Vacuum Conveyor with WIP/CIP/SIP from AGIERRE is engineered to ensure the highest standards of cleanliness and contamination prevention in powder handling. Designed for pharmaceutical and chemical applications, this system efficiently transfers, cleans, dries, and sterilizes various powders, including pharmaceutical tablets and APIs. Its integrated Cleaning-In-Place (CIP) and Steam-In-Place (SIP) modules ensure thorough internal cleaning using spray nozzles and superheated steam, crucial for sterile production environments. The system’s flexibility allows it to seamlessly integrate into automated production lines, with pneumatic or PLC control options that align with cGMP and UNI EN ISO standards. Additionally, its innovative design prevents residue accumulation, significantly enhancing product purity and safety. Customizable features are available to meet specific operational requirements, ensuring a perfect fit within your production environment.

Benefits

  • Ensures product purity and safety by preventing cross-contamination in sterile environments.
  • Minimizes manual intervention with fully integrated WIP/CIP/SIP cleaning systems.
  • Reduces operational downtime through efficient cleaning and maintenance processes.
  • Supports regulatory compliance with cGMP and UNI EN ISO standards.
  • Adapts to specific production requirements with customizable design options.

General


Applications
Chemicals,Fine chemicals,Nutraceuticals,Sterile production areas,Biopharmaceuticals,Powder handling,Pharmaceuticals
End products
Powdered drugs,Pharmaceutical tablets,Active pharmaceutical ingredients (apis),Nutraceutical supplements,Biopharmaceutical compounds,Fine chemical intermediates,Chemical catalysts,Sterile injectable solutions
Steps before
Powder Handling,Material Transfer,Product Weighing,Blending
Steps after
Product Purity Assurance,Sterilization,Drying,Packaging
Input ingredients
powder,pharmaceutical ingredients,chemical materials,liquid detergent,nitrogen gas,superheated steam
Output ingredients
cleaned powder,sterilized materials,dry surfaces,hygienically clean surfaces
Market info
Agierre is known for its expertise in designing and manufacturing customized engineered-to-order industrial equipment, with a strong reputation for innovation, quality, and delivering tailored solutions to meet specific client needs in various industries.

Technical Specifications


Cleaning method
WIP / CIP / SIP
Automation
Pneumatic control console / PLC
Cycle temperature
SIP 135°C
Cycle time
Defined by cleaning protocol
Air usage
For drying phase
Control system
Pneumatic / PLC
Material
cGMP compliant
Standard compliance
UNI EN ISO
Cleaning efficiency
Prevents cross-contamination
Sterilization method
Superheated steam
Application industries
Pharmaceutical / Chemical
Hygiene
Hygienically clean post-CIP
Product purity maintenance
Integrated cleaning systems

Operating Characteristics


Working mechanism
Vacuum transfer
Integrated steps
Washing,drying,sterilization
CIP principles
Automated spray nozzles
Batch vs. continuous operation
Batch
Cleaning method
WIP / CIP / SIP
Steam-In-Place compatibility
CIP module required
Automation level
PLC / pneumatic control console
Energy efficiency
Efficient cleaning processes

Material Compatibility


Cleanability
WIP,CIP,SIP
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact
Tank shape
Tubular
Feed/discharge method
Pneumatic
Control panel type
PLC/pneumatic control console
Customization Options
Modular CIP/SIP/WIP

Custom Options


Control panel type
Pneumatic control console / PLC system
Integration possibilities
Integration with WIP/CIP/SIP systems
Footprint
Compact design
Customization level
Customizable to match customer needs