Cooker for jelly and gummies production
Experience efficient gummy and jelly production with precise heating and mixing, ensuring high-quality end products without exposure to direct steam, optimizing space, and enhancing throughput.
Processes and Cooks Gelling Agents for Jellies
The JELLYSTAR® 2014 from Hänsel Processing is a unique jelly cooker designed to meet the demanding needs of gummy and jelly production. Its compact design maximizes space efficiency while maintaining high throughput for continuous operations. Utilizing multiple steam-carrying pipes, it ensures excellent heat transfer without direct contact between steam and product, resulting in stable cooking temperatures. This is pivotal for a uniform product output whether you’re producing gummy bears, vitamin gummies, or collagen gummies. The cooker is fitted with a CIP cleaning system for swift maintenance, reducing downtime. Pneumatically controlled pressure valves allow for precise system pressure adjustments, and the construction design eliminates dead spaces. This equipment is ideally integrated into processing lines catering to confectionery and nutraceutical industries, handling liquid and slurry product types efficiently.
Benefits
- Maximizes production efficiency with compact design and high throughput.
- Ensures product consistency with precise temperature control and uniform cooking.
- Minimizes footprint in your facility with space-saving installation.
- Reduces cleaning time with integrated CIP system, enhancing operational uptime.
- Enhances product quality by eliminating direct contact between steam and product.
- Applications
- Jellies,Otc supplements,Nutraceuticals,Sweets,Candies,Fruit gummies
- End products
- Gummy bears,Soft chews,Vitamin gummies,Fruit snacks,Dietary supplement gummies,Collagen gummies,Jelly beans,Herbal lozenges,Cbd gummies,Throat lozenges
- Steps before
- Mixing gelling agents,Pre-mixing ingredients,Weighing ingredients
- Steps after
- Cooling,Molding,Depositing,Setting,Packaging
- Input ingredients
- jellifying agents,gelling agents
- Output ingredients
- jellies,fruit gummies,high-quality jelly product
- Market info
- Haensel-Processing is known for its expertise in developing and manufacturing high-quality engineered-to-order equipment for the confectionery industry, offering innovative solutions and customized machinery that enhance production efficiency and product quality.
- Compact design
- Extremely
- Space requirement
- Minimal
- Temperature control
- Stable cooking temperature
- Steam pressure demand
- Low
- Heat transfer efficiency
- High
- Heat exchange surface
- Maximum
- Cleaning method
- CIP cleaning pump and cycle
- Pressure control
- Pneumatic controlled valve
- Working mechanism
- High turbulence for low steam pressure demand
- Integrated steps
- Cooker,CIP cleaning cycle back to reservoir tank
- CIP Principles
- CIP cleaning pump with pneumatic controlled pressure control valve
- Batch vs. continuous operation
- Suitable for Batch and Inline Continuous
- Automation level
- Automatic adjustment of system pressure
- Space-saving design
- Extremely compact,minimal space requirement
- Steam contact
- No direct contact with steam
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compact footprint
- Yes
- Maximum heat exchange surface
- Even in small spaces
- Space-saving installation
- Minimal space requirement
- Construction design
- Without dead spaces
- Cleaning cycle
- CIP cleaning pump and cycle
- Product contact with steam
- No contact
- High turbulence in cooker
- Ensures uniform product
- Compact footprint
- Minimal space requirement
- Control panel type
- Pneumatic controlled pressure control valve
- Discharge method
- Uniform product outlet