Small powder recipe formulation system
Streamline the formulation of diverse powder recipes with seamless integration into batch processing, minimizing downtime and enhancing operational efficiency by allowing flexible, offline preparation and transfer to mixing stages.
Formulates and Blends Powder Recipes
The IBC Powder Handling and Formulation System by Matcon is engineered to optimize the processing of diverse powder applications across industries such as sports nutrition, pharmaceuticals, and battery production. This system uses advanced Cone Valve technology for precise, fully contained formulation and blending, minimizing dust and cross-contamination risks. Capable of offline batch processing, it integrates seamlessly into existing production lines, leveraging Intermediate Bulk Containers (IBCs) for versatile material transport and rapid processing. The system supports flexible, automated operations, reducing human error and operational downtime. With options for stainless steel construction, it ensures excellent corrosion resistance. It is designed for easy cleaning with minimal downtime, adhering to industry compliance standards. Matcon offers extensive engineering support and customization to meet specific production needs, making this system a versatile solution for efficient powder handling.
Benefits
- Enhances productivity by minimizing operational downtime through offline batch processing.
- Mitigates contamination risks with dust-tight, fully contained powder transfers.
- Reduces human error and improves formulation accuracy with automated recipe batching.
- Offers flexible integration into existing lines, accommodating multiple recipes seamlessly.
- Simplifies maintenance with easy-to-clean design, ensuring high hygiene standards.
- Applications
- Chemicals,Beverages,Flavourings,Infant nutrition,Nutraceuticals,Bakery,Animal nutrition,Plant-based foods,Sports nutrition,Mixes,Battery production,Pharmaceuticals
- End products
- Smoothie mixes,Protein powders,Pharmaceutical tablets,Pet food supplements,Infant formula,Vanilla extract,Herbal supplements,Energy drinks,Lithium-ion battery compounds,Meat substitutes,Bread dough,Chemical catalysts
- Steps before
- Weighing,Ingredient Preparation,Material Tracking
- Steps after
- Blending,Packing,Cleaning,Batch Processing
- Input ingredients
- powder ingredients,sack tip materials,raw ingredients,major ingredients,minor ingredients,micro ingredients
- Output ingredients
- powder recipes,formulated recipe batches,homogeneous powder mix,finished powder product
- Market info
- Matcon Limited is renowned for its expertise in providing powder handling and processing equipment, particularly focusing on Intermediate Bulk Containers (IBCs) systems, offering efficient and flexible solutions for industries such as pharmaceuticals, food, and chemical processing.
- Accuracy
- ±0.1 g to ±5 g
- Automation
- PLC-controlled / Manual
- Batch size
- 10-1000 kg
- Batch documentation
- Auto recording
- Capacity
- 50–2000 kg/h
- Cleaning method
- CIP / Manual
- Cleaning methodology
- Hygienic,easy to clean
- Dust-tight
- Yes
- Containment level
- Fully contained
- Material handling
- IBCs
- Traceability
- Check weighing and material tracking
- Material transfer
- Automated,reliable,dust-free
- Weighing accuracy
- ±0.5–2%
- Material additions
- Majors,minors,micro
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch
- Changeover time
- Fast
- CIP/SIP
- Easy to clean,hygienic design
- Cleaning method
- Manual
- Energy efficiency
- High
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact,adaptable to facility layout
- IBC Size
- Varies based on formulation requirements
- Shape
- Cylindrical or square IBCs
- Discharge method
- Dust-tight,controlled transfer
- Feed method
- Sack tip,direct ingredient addition
- Control panel type
- Automated,integrated control system
- Transfer containment
- Fully contained,dust-free environment
- Control panel type
- Manual / Automated
- Integration possibilities
- Inline with batch processing