Volumetric filling system for cosmetic products
Streamline your production line with precise volumetric control, ensuring accurate filling for a wide range of liquid and viscous products, from essential oils to cosmetic formulations.
Fills Liquids and Viscous Products Precisely
The D50 Filling Machine from Kulp Makina is a versatile pneumatic volumetric filling solution ideal for cosmetic, chemical, and pharmaceutical applications. It efficiently fills liquid and viscous products, such as essential oils, shampoos, and syrups, with a capacity of up to 1800 packages per hour. Driven by an oil-free FESTO pneumatic system, it features easy-to-adjust filling volumes with a straightforward adjustment mechanism. Its design minimizes contamination risks with high surface smoothness and argon arc welding. The machine’s stainless steel and anodized aluminum construction offer robust corrosion resistance, and it operates effectively in temperatures from +5°C to +85°C. Additionally, it includes interchangeable nozzles for various product types, an easy-to-clean design with tool-free disassembly, and an optional ex-proof system for enhanced safety. The D50 Filling Machine is suitable for bench-top operations and effortless integration into existing production lines, ensuring reliable performance and minimal maintenance.
Benefits
- Ensures precise filling accuracy of ±1%, reducing product waste and ensuring consistency.
- Facilitates quick changeovers with tool-free disassembly, minimizing production downtime.
- Adapts to various product viscosities with interchangeable nozzles, enhancing versatility.
- Offers robust corrosion resistance with stainless steel construction, extending equipment lifespan.
- Operates exclusively with compressed air, ensuring safety in explosive environments.
- Applications
- Sun tan oil,Liquid formulations,Mascara,Viscous products,Spa oils,Essential oils,Perfume,Shampoo,Eau de cologne,Acetone,Herbal oils,Lipstick
- End products
- Coconut shampoo,Cherry lipstick,Cough syrup,Nail polish remover with acetone,Eucalyptus spa oil,Floral perfume,Spf 30 sun tan oil,Citrus eau de cologne,Honey-based viscous syrup,Lavender essential oil,Volumizing mascara,Rosemary herbal oil
- Steps before
- Product Formulation,Mixing,Homogenization
- Steps after
- Sterilization,Labeling,Packaging
- Input ingredients
- essential oil,shampoo,lipstick,mascara,sun tan oil,acetone,herbal oils,spa oils,eau de cologne,parfume,liquid products,viscous products,particulated products
- Output ingredients
- filled packages,doypack type packages
- Market info
- Filling Range
- Min. 5ml - Max. 50ml
- Optional Cylinder Filling Range
- Min. 2ml - Max. 20ml
- Capacity
- 1800 Packages/Hour
- Automation
- Manual / Pneumatic system
- Operating Temperature
- +5 ºC to +85 ºC
- Filling Accuracy
- ± %1
- Type of Filled Products
- Essential Oil,Shampoo,Lipstick,Mascara,etc.
- Construction Material
- 316 L stainless steel (contact parts)
- Pneumatic System
- FESTO (Oil-free)
- Air Consumption
- Compressed air only (Exproof system)
- Working mechanism
- Volumetric filling
- Integrated steps
- Filling,priming from storage tank
- CIP/SIP
- Manual cleaning,easy dismantling
- Batch vs. continuous operation
- Batch
- Automation level
- Manual,with optional foot pedal
- Changeover time
- Quick,tool-free
- Cleaning method
- Manual
- Easily dismantled parts
- Height adjustable platform
- Yes
- Mobility
- Stainless steel frame with castors
- Exproof system
- Yes,uses compressed air only
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact,table-top version available
- Material of construction
- 316L stainless steel (product contact),304L stainless steel and anodized aluminum (other parts)
- Discharge method
- Nozzle with interchangeable nozzles for different product types
- Mobility
- Stainless steel frame with 4 castors for easy movement
- Platform height adjustability
- Height adjustable platform for package placement
- Optional Cylinder
- Min. 2ml - Max. 20ml
- Interchangeable Nozzles
- Liquid,viscous,or particulated products
- Height Adjustable Platform
- Yes
- Additional Filling Cylinder
- For smaller volumes
- Foot Pedal
- Optional
- Backside Cleaning System
- For sticky and sugary products
- Spout Pouch Filling Mechanism
- For doypack type packages
- Exproof System
- Uses only compressed air
- Table Top Version
- For small filling areas