25kg powder packaging system for sanitary applications
Achieve high accuracy and hygiene in powder packaging with a system designed for quick maintenance and efficient cleaning, perfect for operations demanding precision in filling a variety of powders.
Fills and Packages Varied Powders Efficiently
The 25kg Manual Powder Packaging System from Kovalus Separation Solutions is designed to meet stringent sanitary requirements, perfect for applications across dairy, food, beverage, and life sciences industries. Built to 3A standards and USDA guidelines, it offers precise filling thanks to an integrated scale controller and twin augers, ensuring accuracy within +4 ounces. This system can fill a diverse range of powders—such as milk powder, protein powders, and cement powder—at a rate of up to one bag per minute. Its robust stainless steel construction provides corrosion resistance and durability, while the tool-free design enables easy disassembly and cleaning, reducing maintenance downtime. Equipped with PLC/HMI for seamless process control and housed in NEMA 4 enclosures, the packaging system is engineered for reliable operation. Additionally, options for downstream integration, including check weighers and heat sealers, enhance production efficiency.
Benefits
- Ensures precise filling accuracy, reducing material waste and improving product consistency.
- Simplifies cleaning and maintenance with a tool-free disassembly design, minimizing downtime.
- Enhances operational efficiency with fast filling rates of up to one bag per minute.
- Provides robust durability and resistance to corrosion with stainless steel construction.
- Facilitates easy integration into existing lines with optional downstream equipment connectivity.
- Applications
- Food,Sour gas,Environmental,Textile,Automotive,Beverage,Biogas,Metals refining,General industrial,Pulp,Mining,Paper,Life sciences,Dairy
- End products
- Powdered food additives,Protein powders,Mineral fillers,Metal powders,Chemical absorbents,Cement powder,Infant formula,Powdered sugar,Powdered energy drinks,Textile dyes,Milk powder,Biochar,Paper pulp additives,Pharmaceutical powders,Instant coffee,Cellulose powder,Automotive polishing compounds,Dietary supplements
- Steps before
- Powder Blending,Powder Gassing
- Steps after
- Check Weighing,Heat Sealing,Bag Kicking,Bag Flattening,Metal Detection,Bag Printing
- Input ingredients
- powder,bulk powder,fine powder
- Output ingredients
- filled bag,packaged powder,25kg bag,sealed bag
- Market info
- Kovalus Separation is known for manufacturing industrial engineered-to-order (ETO) separation equipment, specializing in tailored solutions for complex filtration and separation needs, with a strong reputation for innovation, quality, and reliability in various industries.
- Accuracy
- ±4 oz via Integrated Scale Controller
- Speed
- Up to 1 bag per minute
- Automation
- Semi-automatic Convenience with PLC/HMI
- Construction
- Stainless steel
- Disassembly
- Tool-free
- Conveyor integration
- Two Integrated Conveyors
- Power Supply
- NEMA 4 enclosures for PLC,pneumatics,and motor starters
- Corrosion Resistance
- Stainless steel construction
- Dust Control
- Dust Take-Away Ports in filler head
- Filling Mechanism
- Twin Bulk and Micro Augers
- Automation level
- Semiautomatic
- Batch vs. continuous operation
- Batch
- Changeover time
- Tool-free disassembly
- Cleaning method
- Tool-free maintenance
- Air incorporation control
- Air-Purge Auger seal
- Abrasion resistance
- Yes
- Corrosive resistance (e.g.,acids)
- Stainless steel construction
- Cleanability
- Tool-free disassembly for ease of cleaning
- Machine footprint
- Compact design
- Material construction
- Stainless steel
- Disassembly method
- Tool-free
- Fill rate
- Up to one bag per minute
- Discharge method
- Twin Bulk and Micro Augers
- Headroom requirement
- Low
- Conveyor system
- Two Integrated Conveyors