Filling system for tetra wedge aseptic packages
Optimize your production line with a reliable filling system designed to enhance efficiency and minimize operational downtime in aseptic packaging.
Fills and Sterilizes Liquid Products Aseptically
The Tetra Pak® A1 for Tetra Wedge® Aseptic is a robust aseptic filling machine designed for efficient, reliable liquid product packaging. This system is renowned for its high uptime and low maintenance, enabled by its intuitive Tetra Pak Operator Panel (TPOP) for seamless operation. Specially engineered for the food and beverage industry, it caters to a wide range of applications, from UHT milk and fruit juices to plant-based alternatives and soups.
Employing a shallow hydrogen peroxide bath, squeegee rollers, and controlled heating, it ensures effective sterilization, maintaining high product safety standards. It achieves remarkable throughput with its compact design, producing up to 15,000 packages per hour within a small footprint, minimizing customer system costs.
Ideal for continuous, high-speed operations, it integrates smoothly into existing production lines while delivering consistent performance through its advanced packaging line monitoring system (PLMS). This system not only tracks efficiency and waste levels but also identifies potential stoppage reasons, assisting in maintaining optimal production flow. With a changeover time of just 4 hours, it supports a versatile packaging range, enhancing operational flexibility.
Benefits
- Minimizes operational costs with efficient utility use and small footprint.
- Increases packaging flexibility with rapid 4-hour format changeover.
- Enhances product safety with reliable sterilization and controlled aseptic processes.
- Reduces production interruptions through low average repair times and high uptime.
- Lowers waste and optimizes efficiency with advanced monitoring and performance analysis.
- Applications
- Cream,Sauces,Pasta filata,Cheddar,Cheese,Other beverages,Tomato products,Baby food / infant formula,Dairy,Food,Soups,Uht milk,Plant-based cheese alternative,Non-food products,Desserts,Ice cream,Recombined milk,Spreads,Still drinks,Flavored and/or value-add milk,Alcoholic beverages,Esl milk,Plant-based products,Milk powder,Semi-hard cheese,Fruit preparations / jams,Powder,Dairy alternative,Other dairy products,Juice,Whey processing,Nectar,Concentrated / condensed milk,Dips,Dressings,Pasteurized,Yoghurt / fermented dairy
- End products
- Aseptic tomato sauce,Whey protein drink,Fruit juice boxes,Infant formula,Shelf-stable salsa,Protein shakes,Aseptic broth,Oat milk,Long-life milkshake,Hummus packaging,Packaged custard,Almond milk,Packaged desserts,Chocolate milk,Strawberry milk,Soy milk,Coconut water,Pre-packaged smoothies,Wine cartons,Nutritional shakes,Lactose-free milk,Liquid baby formula,Liquid egg products,Shelf-stable cheese dip,Kombucha,Plant-based creamer,Ambient yogurt,Lemonade packs,Soy-based snacks,Non-dairy yogurt drink,Ready-to-serve soup,Aseptic coffee with milk,Ready-to-eat fruit salad
- Steps before
- Sterilization,Filling preparation
- Steps after
- Packing,Performance monitoring,Cleaning in Place (CIP)
- Input ingredients
- packaging material,hydrogen peroxide
- Output ingredients
- Tetra Wedge Aseptic 125ml packages,Tetra Wedge Aseptic 200ml packages,Tetra Wedge Aseptic 150ml Ultra packages,Tetra Wedge Aseptic 110ml underfill packages,Tetra Wedge Aseptic 180ml underfill packages
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Uptime
- High
- Repair Time
- Low,10 minutes average
- Package Capacity
- 11,300 packages for 200ml or 15,000 packages for 125ml per hour
- Footprint
- 2892 x 8135 mm
- Changeover Time
- 4 hours
- Package Types
- 125ml,200ml Slim
- 150ml Ultra
- Underfill Options
- 110ml,180ml
- Operation Panel
- Tetra Pak Operator Panel (TPOP)
- Sterilisation Method
- Hydrogen peroxide bath
- Heating Chamber
- Controlled heating and evaporation
- Aseptic Parameters
- Controlled
- Automation level
- PLC
- Batch vs. continuous operation
- Continuous
- Changeover time
- 4 hours
- CIP/SIP
- CIP system available
- Cleaning method
- CIP
- Energy efficiency
- Low operating cost
- Footprint size
- 2892 x 8135 mm
- Operational uptime
- High uptime
- Repair time
- 10 minutes
- Cleanability
- N/A
- Corrosive resistance (e.g. acids)
- Yes
- Biological compatibility
- N/A
- Density/particle size
- 0.5–2.5 g/cm³
- Machine Footprint
- 2892 x 8135 mm
- Package Types
- Tetra Wedge® Aseptic 125ml,200ml Slim,150ml Ultra,110ml and 180ml underfill options
- Operator Panel Type
- Tetra Pak Operator Panel (TPOP)
- Discharge Method
- Aseptic system with hydrogen peroxide bath
- Control Panel Location
- Ground level
- Control panel type
- Tetra Pak Operator Panel (TPOP)
- Integration possibilities
- PLMS Centre for performance analysis
- Compact footprint
- 2892 x 8135 mm