Tomato processing plant for sauce and paste
Efficiently transform raw tomatoes into a variety of high-demand products, from sauces to juices, with a comprehensive solution designed for seamless integration and optimal performance in your production line.
Processes Tomatoes into Sauces, Pastes, and Juices
Bertuzzi’s Tomato Processing Plant and Equipment offer a comprehensive solution for food processing and tomato product manufacturers, efficiently transforming raw tomatoes into a variety of sauces, pastes, and juices. The Bertuzzi Chopper model 6 initiates the process by finely mashing tomatoes, followed by refining with Turbomax pulpers. Concentration is achieved through the Frumaco/Tomatech forced circulation evaporator, supporting capacities with up to five effects, making it ideal for diverse production scales.
Sterilization employs the STTH tube-in-tube sterilizer for maximum hygiene, and aseptic fillers like Aseptica Gemina ensure contamination-free packing in various formats. The plant is fully automated with CIP systems such as CipMatic 3.000/3 for efficient cleaning, supporting continuous high-speed operations.
Designed for seamless integration from washing to final packaging, the system is PLC-controlled with options for remote monitoring. Built with durable materials suitable for food-grade applications, Bertuzzi equipment aligns with stringent international standards, ensuring reliability and high throughput in every process stage.
Benefits
- Maximizes production efficiency with continuous high-speed operation.
- Reduces operating costs by minimizing energy consumption through optimized motor control.
- Ensures product safety and quality with aseptic processing and packaging.
- Simplifies maintenance with integrated CIP systems for effortless cleaning.
- Customizable for a wide range of tomato-based products and production capacities.
- Applications
- Ketchup,Sauces,Tomato juice,Vegetable sauces,Tomato paste,Tomato sauce
- End products
- Sriracha,Pizza sauce,Arrabbiata sauce,Passata,Hot sauce,Enchilada sauce,Bolognese sauce,Tomato purée,Marinara sauce,Bbq sauce,Bloody mary mix,Gazpacho base
- Steps before
- Washing,Sorting,Pre-heating,Chopping
- Steps after
- Sterilization,Filling,Packing,Cleaning
- Input ingredients
- fresh tomatoes
- Output ingredients
- tomato sauce,ketchup,tomato paste,tomato juice,vegetable sauces
- Market info
- Bertuzzi is known for designing and manufacturing industrial equipment for the fruit and vegetable processing industry, specializing in producing machinery for juice and puree production, with a reputation for quality engineering and innovative solutions.
- Tomato Processing Capacity
- 100–1000 tons/day
- Hot Break Temperature
- 85–95°C
- Cold Break Temperature
- 60–75°C
- Evaporator Type
- Forced circulation
- Effects in Evaporator
- Up to 5 effects
- Sterilization Method
- Tube in tube sterilizer
- Aseptic Filling
- Bag in Drum / Box
- CIP System
- Automatic CIP
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP
- Cleaning method
- CIP / Centralized Automatic System
- Automation level
- PLC / SCADA
- Heat Treatment
- Hot and Cold Break System
- Pulp Refinement
- Turbomax Pulper
- Sterilization
- Tube in Tube Sterilizer
- Integration
- Turnkey Basis / Modular Implementation
- Pasteurization and Homogenization
- Integrated Group with Deaerator
- Footprint
- Customizable turnkey plants
- Sorting System Type
- Roller type,Scraped bottom type
- Discharge Method
- Aseptic bag in drums or box
- Sterilizer Model
- Tube in tube sterilizer model STTH
- Filler Type
- Aseptic Filler Aseptica Gemina/Prima
- Control panel type
- HMI / Touchscreen
- Integration possibilities
- SCADA / PLC
- Footprint
- Compact design
- Discharge method
- Aseptic filling
- Customization level
- Fully customized to customer recipes
- Aseptic filler model
- Aseptica Gemina / Aseptica Prima