Batch processing system for processed cheese and sauces

Optimize your food processing line with a versatile batch processing system designed for efficient blending, cooking, and de-aerating of diverse products like processed cheese, sauces, and purees, ensuring high-quality results with every batch.

Blends, Cooks, and Pasteurizes Diverse Food Products

The FreeTherm 50 from the Natec Network is a multifunctional steam batch cooker engineered for food processing companies requiring precise control over blending, cooking, and pasteurizing a wide array of products. This system utilizes direct steam injection and integrated vacuum technology for efficient heating and de-aeration, ensuring uniform temperature distribution and superior product quality without hotspots. Ideal for producing processed cheese, sauces, and baby foods, the FreeTherm 50 can process batches up to 50 kg and achieve a throughput of up to 250 kg per hour. Its design includes a fully enclosed CIP cleaning system, 316L stainless steel contact surfaces for hygiene and durability, and optional central control for seamless integration into existing production lines. With customizable features such as different mixing augers and ingredient systems, it offers scalability and flexibility for diverse food industries, providing a robust solution for developing innovative and high-quality end products.

Benefits

  • Enhances production flexibility with multifunctional batch processing.
  • Improves product quality with precise temperature control and de-aeration.
  • Streamlines cleaning and maintenance with a built-in CIP system.
  • Reduces energy use with efficient direct steam injection.
  • Customizable to meet diverse production requirements and increase efficiency.

General


Applications
Sauces,Soups,Pasta filata,Pet food,Specialty food,Meat,Baby food,Processed cheese,Dressings,Vegetables,Purees,Fruit
End products
Alfredo sauce,Caesar dressing,Cheddar cheese slices,Tomato soup,Mozzarella sticks,Rice cereal baby food,Fruit compote,Vegetable puree,Plant-based cheese,Ground beef filling,Rice dog food,Pumpkin puree,Beef
Steps before
Ingredient addition,Grinding,Blending
Steps after
Discharge to R,D trolley,Packaging,Cooling
Input ingredients
processed cheese,pasta filata types,sauces,purees,baby food,meat,pet food
Output ingredients
processed cheese,pasta filata,soups,sauces,dressings,meat products,fruit,vegetables,baby food,specialty food,pet food
Market info
Hochland Natec is known for manufacturing innovative engineered-to-order equipment and solutions for the dairy and food processing industry, specializing in cheese production and processing technologies, with a strong reputation for quality and innovation.

Technical Specifications


Batch size
50 kg (110 lbs)
Capacity
Up to 250 kg/h (550 lbs/h)
Dimensions
LxWxH
Voltage
400 V,50 Hz,3 phase
Heating temperature
Up to 98 °C (208 °F)
Material
316 L stainless steel
Automation
Central control and surveillance system
Cleaning method
Optional CIP ability

Operating Characteristics


Automation level
Manual / PLC
Batch vs. continuous operation
Batch
CIP/SIP
CIP
Cleaning method
CIP
Heating method
Direct steam injection
Vacuum system
Integrated
Blending efficiency
Mixing pattern flexibility
Operator comfort
Central control surveillance system
Changeover time
Not specified
Energy efficiency
Not specified

Material Compatibility


Cleanability
Fully enclosed,CIP able
Corrosive resistance (e.g. acids)
316 L stainless steel
Biological compatibility
Hygienic design ensuring product safety

Product type Characteristics


Abrasion resistance
Suitable for abrasive materials
Foaming tendency
Low viscosity products
Heat sensitivity
Temperature controlled up to 98 °C
Viscosity range
Low to high viscosity
Container size compatibility
50 kg per batch
Product homogenization
Two independently controlled augers
Material de-aeration
Integrated vacuum system

Physical Characteristics


Machine footprint
2,400 x 1,200 x 1,550 mm
Batch size
50 kg per batch (110 lbs)
Batch frequency
Up to 5 batches per hour
Construction material
316 L stainless steel
Discharge method
Discharged into an R,D trolley or insulated buffer tank
Heating temperature
Up to 98 °C (208 °F) by direct steam injection

Custom Options


Control panel type
Central control and surveillance system
Discharge method
Combined discharge and CIP pump
Additional functions
Options for lifting equipment,steam conditioning unit,and powder addition systems
Mixing auger executions
Different executions available depending on product requirement
Shaft seal upgrade
Available
Integration
Optional CIP ability and connection to existing systems