Product handling system for big bags and containers
Optimize your production line with a comprehensive system for transporting, storing, and processing powders, granules, and packed goods. This solution enhances efficiency and hygiene by seamlessly integrating into your workflow, offering automated cleaning and safe handling even in high-care environments.
Transfers and Cleans Bulk Powders and Granulates
Dinnissen’s Big Bag Unloading and Filling System is a versatile solution designed for seamless integration into your production line. This system adeptly processes bulk powders and granulates, including applications in food, pharma, and chemical industries. It utilizes a series of conveyors and pallets to transfer materials efficiently, ensuring safety and hygiene, particularly in high-care environments. The system offers both manual and automated operations, allowing the flexible handling of different packaging types, from Big Bags to smaller containers.
Capable of continuous operation, this equipment supports high-throughput systems, reducing handling time while maintaining stringent quality standards. It features an advanced cleaning mechanism with ionized air or UV light, ensuring pristine handling conditions. Built with corrosion-resistant materials, it complies with international standards, including GMP for food and pharma. The system’s PLC control facilitates easy integration with existing automation frameworks, enhancing monitoring and operational efficiency. Customization options are available to match specific processing needs, ensuring optimal performance tailored to your operational demands.
Benefits
- Enhances production efficiency with high-speed unloading and filling capabilities.
- Minimizes labor costs through automated handling and cleaning processes.
- Ensures hygiene and product integrity in high-care environments with advanced cleaning systems.
- Reduces operational downtime with easy integration into existing production lines.
- Complies with international safety and quality standards for food and pharma applications.
- Applications
- Food,Chemicals,Grains,Feed,Pet food,Packaged granules,Pharma,Loose bulk goods,Granulates,Minerals,Aquafeed,Dairy,Powders
- End products
- Muesli base flakes,Protein powders,Cornflakes,Pharmaceutical tablets,Granola bars,Dog kibble,Infant formula,Nutraceutical capsules,Fertilizer granules,Fish feed pellets,Cat food pellets,Limestone powder,Shrimp feed granules,Cement additives,Calcium carbonate,Detergent powders
- Steps before
- Intake,Emptying,Purification,Initial Cleaning,Dosing
- Steps after
- Packaging,Filling,Repackaging,Storing,Quality Control
- Input ingredients
- loose powders,grains,granulates,Big Bags,bags,containers,drums,bag-in-boxes
- Output ingredients
- packaged granules,powders,granulates,cleaned Big Bags,empty bags,processed containers,processed drums
- Market info
- Dinnissen is renowned for its expertise in process technology, specializing in innovative solutions for powder handling, mixing, and bulk materials processing for various industries, including food, feed, and chemicals, with a reputation for quality and custom engineered solutions.
- Transport Method
- Pneumatic / Mechanical
- Automation Level
- Manual / Semi-automated / Fully automated
- Handling Capacity
- Variable,based on system design
- Compatible Packaging
- Bags,Big Bags,Containers,Drums
- Cleaning Method
- Ionized Air / UV Treatment
- Storage Options
- Pallet Warehouses,Silos,Hoppers
- Conveyor Types
- Roller,Chain,Belt
- Speed Control
- Variable,based on system design
- Track-,-Trace System
- Advanced Scanning System
- Product Cleaning
- Ionized Air / UV Light
- Safety Features
- Hygiene and Safety Guaranteed
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Container material compatibility
- Plastic,Metal
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Handling of multiple packaging types
- Bags,Big Bags,Drums
- Machine footprint
- Varies per system
- System shape
- Modular,customizable
- Feed method
- Roller/Belt conveyor
- Discharge method
- Batch/Continuous,manual/automatic
- Storage options
- Pallet warehouses,silos,hoppers
- Packing material handling
- Bags,Big Bags,containers,drums
- Cleaning options
- Ionized air,UV light
- Control panel type
- Manual / PLC / HMI
- Integration possibilities
- SCADA / MES Integration
- Discharge method
- Customizable based on material
- Cleaning method
- Ionized air / UV treatment
- Automation level
- Manual / Partial / Full Automation