Pilot scale spray dryer for product development
Achieve precise moisture levels and product consistency in development environments with a versatile spray drying solution tailored for small-scale production and R&D applications.
Produces Consistent Powder from Liquid Products
The SD310 Spray Dryer from OMVE is a versatile pilot-scale solution for transforming a wide array of liquid and semi-liquid products into consistent powders with precise moisture content. This system features a two-fluid nozzle with an adjustable, replaceable insert for handling various viscosities, ensuring flexibility across applications such as dairy, nutraceuticals, and beverages. Operating with high levels of automation, the SD310 facilitates process control through 15 monitored parameters, enhancing traceability and product consistency. With its PLC-controlled interface, the equipment integrates seamlessly into existing operations, optimizing drying efficiency while reducing energy consumption. Designed to meet ATEX safety standards, the SD310 ensures secure operations and easy maintenance through its ergonomic design and customizable spraying profiles, making it suitable for R&D, pilot plants, and small-scale production facilities.
Benefits
- Enhances product quality with precise moisture control for consistent powder output.
- Saves time in R&D and production with fast, automated operation and easy integration.
- Increases safety and compliance through ATEX certification and ergonomic design.
- Reduces cleaning downtime with sanitary design and easy-to-inspect components.
- Supports diverse applications with customizable spraying profiles and a wide viscosity range.
- Applications
- Soups,Alcoholic drinks,Sauces,Nutraceuticals,Fats,Still drinks,Oils,Plant-based,Liquid products,Carbonated drinks,Margarine,Yogurts,Ice creams,Dairy
- End products
- Instant soup mix,Sunflower oil powder,Tomato sauce powder,Essential oil powder,Herbal supplement powder,Malted ice cream powder,Protein shake mix,Greek yogurt powder,Milk powder,Sparkling water,Butter powder,Fruit juice concentrate,Margarine base mix,Whiskey powder,Beverage emulsions,Soy protein powder
- Steps before
- Heat Treatment,Homogenizing,Blending,Mixing,Deaeration
- Steps after
- Packaging,Quality Control,Powder Collection,Analysis
- Input ingredients
- ingredients,yogurts,still drinks,soft drinks,margarine,liquid products
- Output ingredients
- spray dried products,powder
- Market info
- OMVE is known for manufacturing pilot and small-scale processing equipment for the food and beverage industry, specializing in pasteurization, carbonation, fermentation, and homogenization systems, with a strong reputation for innovation and quality in engineered-to-order solutions.
- Automation
- High level of automation
- Process Parameters
- Up to 15 parameters monitored and logged
- Spray Profile
- Adjustable,customizable
- Temperature Control
- Controlled for high-quality spray drying
- Humidity Control
- Effective control for desired powder consistency
- Residual Moisture Prediction
- Enabled for increased yield
- Nozzle Type
- Two-fluid nozzle,adjustable,replaceable insert
- Scale
- Pilot scale
- Scalability
- Yes,designed for small scale production plants
- Compliance,Safety
- ATEX compliance,secure operation
- Working Mechanism
- Spray Drying
- Integrated Steps
- Temperature and Moisture Control
- Automation Level
- High Level of Automation
- Cleaning Method
- Easy to Inspect and Clean
- Batch vs. Continuous Operation
- Adaptable for Pilot Scale
- CIP Principles
- Ease of Cleaning,Sanitary Design
- Customization
- Customizable Spraying Profiles
- Control Points
- 15 Process Parameters Monitored
- Humidity Control
- Effective Control of Air and Humidity
- Safety Features
- Meets ATEX Standards
- Scalability
- Designed for R,D Labs and Universities
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact
- Spray nozzle type
- Two-fluid nozzle with adjustable and replaceable insert
- Tank shape
- Cylindrical
- Ergonomics
- Ergonomically designed system
- Discharge method
- Powder consistency control
- Nozzle customization
- Two-fluid,insert replaceable
- Spray profile customization
- Various profiles
- Automation level
- High level with multiple control points
- Process parameter monitoring
- Up to 15 parameters
- Scalability
- Pilot scale
- Ease of cleaning
- Sanitary design,easy to clean
- Traceability
- Monitors and logs parameters