Tunnel pasteurizer, heater, recooler for fruit juices and soft drinks
Optimize your beverage production with a versatile solution that efficiently handles pasteurization, heating, and cooling in a single streamlined process, ensuring product safety and quality across every batch.
Processes and Thermally Stabilizes Beverages
The Tunnel Pasteurizer/Heater/Recooler from Blendtech offers a robust solution for beverage manufacturers seeking efficient thermal processing. Featuring a modular design, it enables tailored pasteurization, heating, and cooling for diverse products like orange juice, apple nectar, and carbonated soft drinks. The equipment integrates seamlessly into continuous operations, with high-speed automation managed by PLC and SCADA for streamlined control.
With its self-bearing stainless steel structure, the system ensures durability and easy maintenance. Special spray nozzles reduce hydraulic head requirements, enhancing energy efficiency, while thermal recovery systems support sustainable operation. External placement of critical components like valves and pumps simplifies maintenance.
The equipment’s design incorporates removable ceilings and inclined basins for quick cleaning, along with interchangeable transport belts in high-resistant synthetic material or stainless steel. It supports operations in the food and beverage industries, efficiently handling liquid products in a high-speed automated environment.
Benefits
- Ensures precise temperature control for optimal product quality and safety.
- Minimizes downtime with easy-cleaning design and accessible components.
- Reduces energy costs through efficient thermal recovery systems.
- Facilitates seamless integration with existing production lines for streamlined operations.
- Enhances operational efficiency with automated process management via PLC and SCADA.
- Applications
- Infusions,Syrups,Nectars,Soft drinks,Fruit juices
- End products
- Carbonated soft drink,Orange juice,Apple nectar,Maple syrup,Herbal tea infusion
- Steps before
- Filtration,Clarification,Deaeration,Blending,Mixing
- Steps after
- Cooling,Filling,Packaging,Storage
- Input ingredients
- fruit juices,nectars,soft drinks,syrups,infusions
- Output ingredients
- pasteurized fruit juices,pasteurized nectars,heated soft drinks,cooled syrups,processed infusions
- Market info
- BLENDTECH (Omnia Technologies) is known for manufacturing advanced engineered-to-order blending and processing equipment. Their expertise in customized solutions and reliability has earned them a strong reputation in the industrial equipment market.
- Structure Type
- Monoblock/Modular
- Material
- Stainless Steel
- Deck Type
- Single/Multy
- Belt Material
- High-resistant Synthetic/Stainless Steel
- Process Control
- PLC integrated with SCADA and TELESERVICE
- Thermal Cycle Type
- Pasteurization/Cooling/Heating
- Pump Protection
- Removable Double Pre-filters
- Energy Efficiency
- Special Spray Nozzles with Low Hydraulic Heads
- Water Management
- Automatic Control at Request
- Working mechanism
- Tunnel with modular configuration
- Integrated steps
- Pasteurization,Heating,Cooling
- Automation level
- PLC integrated with SCADA
- CIP/SIP
- CIP principles for maintenance and cleaning
- Batch vs. continuous operation
- Inline Continuous
- Automation level
- SCADA and TELESERVICE system
- Cleaning method
- Inclined basins and removable covers
- Energy efficiency
- Excellent,with special spray nozzles
- Corrosive resistance (e.g. acids)
- Stainless steel
- Machine Footprint
- Monoblock/Modular
- Tank Shape
- Inclined basins
- Tank Material
- Stainless Steel
- Manhole type
- Rectangular manhole covers
- Transport Belt Material
- High-resistant synthetic / Stainless steel
- Deck Configuration
- Single deck / Multi-deck
- System configuration
- Monoblock or modular
- Transport belt material
- Synthetic,stainless steel,or "Walking Beam" type
- Thermal cycle type
- Pasteurization Tunnel,Cooling Tunnel,Heating Tunnel
- Control system
- PLC with SCADA and TELESERVICE
- Maintenance access
- Removable ceilings and manhole covers
- Energy efficiency
- Special spray nozzles,thermal recovery,low water quantity
- Automation level
- Automatic control of Pasteurization Unit and Cooling System
- Material
- Stainless steel