Tipping and filling line for bulk Api powder production
Ensure precise and aseptic handling of pharmaceutical powders with this solution, which integrates seamless tipping, filling, and discharge processes to optimize your sterile manufacturing line.
Processes and Fills Bulk API Powder
The Tipping and Filling Line for Bulk API Powder by Comecer offers a comprehensive solution for managing the intricacies of pharmaceutical powder processing. This system excels in its ability to maintain aseptic conditions throughout the tipping, filling, and discharge processes, essential for handling antibiotic powders such as Vancomycin Hydrochloride and Amoxicillin Trihydrate. Equipped with three fully automatic lines and a component preparation isolator, it efficiently integrates robotic arm technology for precise autoclave offloading and utilizes a stellar valve system, ensuring filling accuracy within ±25g for 10kg loads. The line supports continuous, high-speed operations and offers PLC-controlled automation for seamless integration into existing production lines. Constructed with materials suitable for sterile environments, it ensures compliance with GMP standards and includes Clean-in-Place (CIP) and Steam-in-Place (SIP) systems to facilitate easy cleaning and maintenance. Customization options and engineering support are available to meet specific production requirements in pharmaceutical and biotech settings.
Benefits
- Enhances production efficiency with continuous, fully automatic operation.
- Maintains product sterility across all processes with aseptic isolation technology.
- Achieves precise dosing accuracy due to the stellar valve filling system.
- Facilitates easy maintenance with integrated CIP and SIP systems.
- Complies with GMP standards, ensuring quality and regulatory adherence.
- Applications
- Antibiotic powder,Pharmaceutical powder,Bulk api powder
- End products
- Erythromycin estolate,Amoxicillin trihydrate,Cephalexin,Vancomycin hydrochloride,Ciprofloxacin
- Steps before
- Blender Charging,Component Preparation,Washing,Drying
- Steps after
- Sterilization,Packing,Overwrapping,Transport
- Input ingredients
- bulk API powder,sterile manufacturing materials
- Output ingredients
- filled bulk antibiotics,aseptically processed product
- Market info
- Comecer is known for manufacturing advanced containment and isolation systems, particularly in the pharmaceutical and nuclear medicine sectors, with expertise in custom-engineered equipment, ensuring high safety and compliance standards.
- Automation
- Fully Automatic
- Filling system accuracy
- ±25g on 10kg fill
- Isolation Technology
- Grade A
- Robotics
- Anthropomorphic robot
- CIP/SIP
- Automatic setup
- Automation level
- Fully automatic
- Aseptic conditions
- Grade A isolation technology
- CIP/SIP
- Automatic setup on all product contact parts
- Accuracy in filling
- ±25g accuracy on 10kg fill
- Discharge method
- Automatic discharge station
- Overwrapping condition
- Automatic overwrapping under Grade A condition
- Robotic integration
- Anthropomorphic robot
- System design
- Integrated turnkey solution
- Machine footprint
- Compact
- Tipping chamber
- Robotic arm
- Filling chamber
- Anthropomorphic robot
- Isolation technology
- Grade A isolator
- Discharge method
- Automatic discharge station
- Component preparation isolator
- Included
- Washing system
- Alu keg washing
- Overwrapping
- Automatic under Grade A condition
- Control panel type
- HMI / Touchscreen
- Integration possibilities
- SCADA / PLC systems
- Robotic arm customization
- Anthropomorphic robot
- Isolation technology
- Grade A Isolator