Tomato paste processing line
Streamline your tomato processing with our comprehensive production line, ensuring high-quality tomato-based products through automated cleaning, pulping, and sterilization steps, tailored to meet large-scale production requirements and varying packaging forms.
Processes Fresh Tomatoes into Various Concentrated Products
The Tomato Paste Production Line from Zhengzhou Taizy Machinery Co., Ltd. is designed for efficient transformation of fresh tomatoes into a range of concentrated tomato-based products. This line utilizes a multi-stage processing system, encompassing cleaning, inspecting, crushing, enzyme inactivation, refining, concentration, sterilization, and filling operations. It seamlessly integrates into existing production lines, catering to food manufacturers and processing plants by addressing the complexities of large-scale sauce, ketchup, and puree production.
Capable of handling from 1 to 1500 tons per day, this automated line offers customizable capacity to suit various production needs. Its continuous operation system, bolstered by PLC control, ensures smooth workflow with reduced manual intervention. Designed with energy efficiency in mind, the line employs vacuum concentration technology to preserve flavors while minimizing energy use.
Constructed from stainless steel, the machines provide excellent corrosion resistance for long-lasting performance in food processing environments. The production line can be tailored with different equipment options such as bagged or canned packaging machines, meeting diverse customer requirements. Compliance with industry standards assures quality and safety in operation, supported by customizable engineering solutions for tailored applications.
Benefits
- Increases production efficiency with continuous operation and minimal manual intervention.
- Customizable system capacity caters to small, medium, and large-scale operations for optimal output.
- Preserves product quality and taste by employing vacuum concentration at low temperatures.
- Enhances versatility with multiple packaging options, including bags and cans, to meet diverse market demands.
- Reduces energy consumption through advanced motor control during concentration and processing stages.
- Applications
- Ketchup,Sauces,Tomato puree,Food production,Tomato-based products,Fruit and vegetable processing
- End products
- Concentrated tomato sauce,Canned ketchup,Tomato powder,Tomato paste,Bagged tomato sauce
- Steps before
- Hoisting,Cleaning,Picking,Crushing,Preheating enzyme inactivation
- Steps after
- Concentration,Sterilization,Filling,Packaging
- Input ingredients
- fresh tomatoes
- Output ingredients
- tomato paste,tomato sauce,ketchup,tomato puree,concentrated tomato paste,varied concentrations of tomato paste (28%-38%)
- Market info
- Taizy Food Machinery is known for manufacturing industrial food processing equipment, specializing in engineered-to-order (ETO) machinery. They have a reputation for innovative, high-quality solutions tailored to meet various customer specifications globally.
- Production capacity
- 1–1500t/day
- Final product concentration
- 28%–38%
- Automation
- Automatic
- Packaging type
- Bagging / Filling
- Material used
- Fresh tomatoes
- Customizability
- Yes
- Continuous production
- Yes
- Automation level
- PLC / SCADA
- Batch vs. continuous operation
- Inline Continuous
- Cleaning method
- CIP
- Changeover time
- Minimal
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Heat sensitivity
- Low-temperature evaporation
- Machine footprint
- Customizable
- Tank shape and size
- Customizable based on capacity
- Feed/discharge method
- Automatic via hoist and conveyor systems
- Material of construction
- Stainless steel
- System layout
- Linear or modular
- Control panel type
- Standard/Customized
- Hoist length and angle
- Customizable
- Picking machine length
- Customizable
- Buffer tank size
- Customizable
- Packaging machine type
- Bag/Cans/Custom