Digital packaging printer for blister-lidding foils

Ensure precise branding on blister packaging with high-speed digital printing and UV curing, designed to seamlessly integrate into pharmaceutical production lines and offer flexibility in batch sizes without compromising compliance or quality.

Prints and Cures Blister Packaging for Pharmaceuticals

The Hapa 380 from Hapa AG is a modular drop-on-demand digital printing system designed for high-speed operations in pharmaceutical and healthcare packaging lines. It utilizes UV curing inks to provide precise, solvent-free printing on a variety of substrates, including aluminum foil, paper, PVC, and Tyvek. This system offers configurations such as roll-to-roll and top-mounted options, allowing seamless mechanical and digital integration into existing packaging machines. The Hapa 380 is ideal for blister-packaged tablets, capsules, and other foil-sealed medical products, ensuring compliance with GMP standards. With a top printing speed of 35 meters per minute, the system’s OptiMate HMI and Vision Secure inspection reduce changeover times and automate process steps. Features like automatic printhead cleaning and ozone-free UV dryer modules ensure quick curing and minimal maintenance. Customization options include corona pre-treatment and serialization, ensuring that the Hapa 380 meets specialized production demands effectively.

Benefits

  • Enhances operational efficiency with high-speed printing up to 35 meters per minute.
  • Minimizes production downtime through automatic printhead cleaning and rapid UV curing.
  • Ensures compliance with GMP standards, reducing validation effort and changeover times.
  • Provides flexible integration options to fit existing packaging systems seamlessly.
  • Offers solvent-free printing, preserving product safety and reducing environmental impact.

General


Applications
Over-the-counter (otc) medications,Healthcare products,Pharmaceuticals
End products
Pvc-sealed healthcare packets,Paper-backed blister packaging for vitamins,Individually packed lozenges,Blister-packaged tablets,Blister-packed capsules,Otc blister packs,Foil-sealed medical pouches
Steps before
Substrate preparation,Roll-fed material setup,Corona pre-treatment,Pre-print control
Steps after
Inspection,Validation,Packaging integration,Serialization,Blister packaging
Input ingredients
Aluminum Foil,Paper,PVC,Tyvek,Paper-backed foil
Output ingredients
Blister-lidding foils,Printed blisters,Deep draw blisters,Trays,Pouches
Market info
HAPA, part of the Coesia Group, is renowned for its expertise in developing and manufacturing high-quality inline printing solutions, specifically for the pharmaceutical packaging industry, offering flexibility and customization for complex printing needs.

Technical Specifications


Max advance length
350 mm
Max printing width
288 mm
Max printing length
350 mm
Max web width
310 mm
Min advance length
90 mm
Min web width
70 mm
Resolution
360 dpi
Max printing speed
35 m/min
Machine depth
1387 mm
Machine height
2020 mm
Machine length
1200 mm
Machine weight
800 kg

Operating Characteristics


Printing process type
Digital,drop-on-demand
Modularity
Modular configurations available
Substrate compatibility
Aluminum foil,Paper,PVC,Tyvek
Print speed
Up to 35 meters per minute
Automation level
Includes OptiMate HMI for user-friendly operation
Integration capability
Roll-to-roll,stand,top-mounted configurations
Vision system
Vision Secure product inspection
UV ink curing
Ozone-free UV dryer modules
Printhead cleaning
Automatic printhead cleaning system
Color support
Black or Pantone spot colors
Workflow integration
HPPS pdf-based workflow,automation of process steps

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Pharmaceutical grade
Cleanability
GMP compliant
Corrosive resistance (e.g.,acids)
Yes
Density/particle size
Suitable for a range of densities and particle sizes

Physical Characteristics


Machine depth
1387 mm
Machine height
2020 mm
Machine length
1200 mm
Machine weight
800 kg
Discharge method
Roll-fed substrates

Custom Options


Control panel type
OptiMate HMI
Integration possibilities
Mechanical integration and digital interface to packaging machine
Configuration types
Roll-to-roll,On a stand,Top-mounted
Printing configurations
Black or Pantone spot colors
Pre-treatment options
Corona pre-treatment
Print control
Pre-print control unit