Wafer sandwich cooling systems

Efficiently setting cream fillings for clean cuts, this cooling system ensures your wafer sandwiches are perfectly prepared for the subsequent cutting and packaging stages.

Cools and Air-Dries Cream-Filled Wafer Sandwiches

The Wafer Sandwich Cooling Tower KT from Hebenstreit GmbH is engineered to efficiently cool cream-filled wafer sandwiches in continuous, high-speed food processing lines. This cooling tower uses circulating air technology, where heated air from the wafers is constantly extracted, cleaned, and then cooled through an integrated or external evaporator. Ideal for snack manufacturers and confectionery producers, it ensures that the cream filling sets properly, facilitating precise cutting and packaging.

This equipment serves a range of applications, cooling products like coated wafers, hollow wafers, and filled snacks while accommodating sensitivity to moisture through optional air-drying capabilities. With cooling times adjustable between 5 to 20 minutes based on product specifications, it offers significant flexibility in operation. Integrated with heat exchangers, it can connect to a central cold water network for enhanced thermal efficiency.

Constructed for continuous operation, the tower supports automated integration with existing wafer production lines, ensuring seamless processing from spreading and stacking to final conditioning. Its robust design suits food processing environments with high humidity, and it can be tailored to specific production needs with various configuration options.

Benefits

  • Ensures clean cuts and efficient packaging with precise cooling of cream fillings.
  • Reduces operational costs by integrating with central cooling systems via heat exchangers.
  • Offers flexibility with adjustable cooling times to suit various product requirements.
  • Enhances product quality control in high-humidity environments with optional air-drying.
  • Facilitates seamless integration into existing production lines for continuous processing.

General


Applications
Wafers,Snacks,Pet food,Sweet snacks,Extruded products,Breakfast cereals,Whole grain products,Savoury snacks
End products
Cream-filled wafer sandwiches,Design popcorn,Coated wafers,Croûtons,Protein crisps,Microcrispies,Malt rings,Pork rind snacks,Hollow wafers,Filled snacks,Legume snacks
Steps before
Batter Preparation,Baking,Sheet Cooling,Conditioning,Spreading,Stacking
Steps after
Cutting,Discharge,Distribution
Input ingredients
cream-filled wafer sandwiches
Output ingredients
cooled cream-filled wafer sandwiches,set cream filling
Market info
Hebenstreit is known for specializing in the manufacture of industrial equipment for wafer production, offering advanced technology and customization for the food industry, with a reputation for high-quality and reliable machinery.

Technical Specifications


Cooling time
5–20 min
Capacity
Varies based on plant performance
Air circulation
Circulating air system
Refrigerating method
With air-drying
Heat exchanger option
Compatible with central cold water network

Operating Characteristics


Cooling mechanism
Circulating air
Air drying
Integrated
Cooling duration
5–20 minutes
Integration with refrigerating plant
Integrated/External
Humidity control
Suitable for high humidity
Batch vs. continuous operation
Continuous
Heat exchanger compatibility
Central cold water network