Wafer sandwich cooling systems
Efficiently setting cream fillings for clean cuts, this cooling system ensures your wafer sandwiches are perfectly prepared for the subsequent cutting and packaging stages.
Cools and Air-Dries Cream-Filled Wafer Sandwiches
The Wafer Sandwich Cooling Tower KT from Hebenstreit GmbH is engineered to efficiently cool cream-filled wafer sandwiches in continuous, high-speed food processing lines. This cooling tower uses circulating air technology, where heated air from the wafers is constantly extracted, cleaned, and then cooled through an integrated or external evaporator. Ideal for snack manufacturers and confectionery producers, it ensures that the cream filling sets properly, facilitating precise cutting and packaging.
This equipment serves a range of applications, cooling products like coated wafers, hollow wafers, and filled snacks while accommodating sensitivity to moisture through optional air-drying capabilities. With cooling times adjustable between 5 to 20 minutes based on product specifications, it offers significant flexibility in operation. Integrated with heat exchangers, it can connect to a central cold water network for enhanced thermal efficiency.
Constructed for continuous operation, the tower supports automated integration with existing wafer production lines, ensuring seamless processing from spreading and stacking to final conditioning. Its robust design suits food processing environments with high humidity, and it can be tailored to specific production needs with various configuration options.
Benefits
- Ensures clean cuts and efficient packaging with precise cooling of cream fillings.
- Reduces operational costs by integrating with central cooling systems via heat exchangers.
- Offers flexibility with adjustable cooling times to suit various product requirements.
- Enhances product quality control in high-humidity environments with optional air-drying.
- Facilitates seamless integration into existing production lines for continuous processing.
- Applications
- Wafers,Snacks,Pet food,Sweet snacks,Extruded products,Breakfast cereals,Whole grain products,Savoury snacks
- End products
- Cream-filled wafer sandwiches,Design popcorn,Coated wafers,Croûtons,Protein crisps,Microcrispies,Malt rings,Pork rind snacks,Hollow wafers,Filled snacks,Legume snacks
- Steps before
- Batter Preparation,Baking,Sheet Cooling,Conditioning,Spreading,Stacking
- Steps after
- Cutting,Discharge,Distribution
- Input ingredients
- cream-filled wafer sandwiches
- Output ingredients
- cooled cream-filled wafer sandwiches,set cream filling
- Market info
- Hebenstreit is known for specializing in the manufacture of industrial equipment for wafer production, offering advanced technology and customization for the food industry, with a reputation for high-quality and reliable machinery.
- Cooling time
- 5–20 min
- Capacity
- Varies based on plant performance
- Air circulation
- Circulating air system
- Refrigerating method
- With air-drying
- Heat exchanger option
- Compatible with central cold water network
- Cooling mechanism
- Circulating air
- Air drying
- Integrated
- Cooling duration
- 5–20 minutes
- Integration with refrigerating plant
- Integrated/External
- Humidity control
- Suitable for high humidity
- Batch vs. continuous operation
- Continuous
- Heat exchanger compatibility
- Central cold water network