Batch processing systems for industrial applications
Optimize batch production with versatile systems that enhance energy efficiency and performance, meeting diverse processing needs from mixing and cooking to cooling and sterilizing.
Processes and Optimizes Diverse Food and Beverage Applications
The Batch Processing Systems from Perfinox offer an efficient solution for food and beverage production challenges, featuring a versatile setup suitable for ready meals, purees, and fruit preparations. Leveraging technologies like homogenizing and vacuum cooking, these systems streamline operations, enhancing product consistency. With a processing capacity tailored to industrial scales, these systems can handle solids, liquids, and slurries effectively. Automated controls via PLC systems enable seamless integration into existing production lines. Featuring energy-efficient components, these systems cut energy use significantly, while CIP provisions simplify maintenance. Customizable to specific production needs, Perfinox provides engineering support for optimal performance across various industries.
Benefits
- Enhances product consistency with precise temperature and processing controls.
- Reduces operational costs through energy-efficient component design.
- Integrates smoothly into existing production lines with automated PLC systems.
- Minimizes maintenance downtime with built-in CIP cleaning systems.
- Flexibly adapts to a wide range of products, from liquids to solids and slurries.
- Applications
- Plant-based beverages,Purees and creams,Ready meal components,Sauces and dressings,Fruit preparations,Wines and spirits,Juices and smoothies,Dairy products
- End products
- Mango smoothie,Beef stew,Apple puree,Red wine,Almond milk,Peach jam,Yogurt,Tomato sauce,Whiskey,Avocado dressing
- Steps before
- Mixing,Emulsifying,Heating,Aseptic Processing
- Steps after
- Cooling,Crystalizing,Homogenizing,Pasteurizing,Sterilizing
- Input ingredients
- ready meal components,purees,creams,juices,smoothies,fruit preparations,sauces,dressings,dairy products,plant-based beverages,wines,spirits
- Output ingredients
- mixed components,heated products,cooked items,cooled items,emulsified products,crystallized materials,concentrated products,homogenized items,sterilized items,pasteurized products
- Market info
- Perfinox is known for its expertise in designing and manufacturing industrial engineered-to-order equipment, particularly in the food and beverage sector, providing tailored processing solutions and innovative technologies to enhance production efficiency and quality.
- Batch Processing Type
- Custom-built
- Efficiency
- High-performance rates
- Energy Saving
- Yes
- Flexibility
- Versatile solutions
- Technology Integration
- PERFIPROCESS range
- Sustainability
- Focus on sustainable practices
- Automation
- State-of-the-art technologies
- Working mechanism
- Batch processing
- Integrated steps
- Mixing,Heating,Cooling
- CIP principles
- CIP / SIP
- Batch vs. inline flow
- Batch
- Automation level
- PLC / SCADA
- Energy efficiency
- High-performance rates and energy savings
- Changeover time
- Minimized through advanced engineering
- Cleaning method
- Automated CIP
- Process improvement
- No limits for process improvement
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Footprint
- Compact
- Tank shape
- Cylindrical
- Feed method
- Integrated pumps and valves
- Discharge method
- Automated discharge
- Material
- Stainless steel
- Control panel type
- HMI / Digital Display
- Integration possibilities
- SCADA / ERP Integration
- Machine configuration
- Customizable design
- Footprint
- Compact / Modular
- Scalability
- Small to Large Batches
- Energy saving features
- Eco mode / Advanced sensors