In-line filling and closing system for pre-formed containers
Looking to enhance production efficiency with a solution that seamlessly integrates high-speed filling and closing processes for diverse food and pet food products? This modular system caters to your specific requirements, whether it’s ensuring hygiene, maintaining product integrity, or streamlining packaging operations.
Fills and Closes Aseptic Containers
The 100 Series In-Line Machines by Trepko are engineered-to-order solutions designed for precision filling and closing of pre-formed containers in food and beverage production lines. This series combines a robust mechanical design with modular flexibility, facilitating high-speed operations that support up to 10 lanes and double indexing for enhanced throughput and fast format size changes.
Focused on hygiene and adaptability, the 100 Series offers aseptic, ultra-clean, and standard configurations, making it ideal for dairy products, spreads, sauces, and pet food. It seamlessly integrates filling, closing, sealing, and dosing into your production line, ensuring consistent quality and hygienic processing.
Capable of handling diverse product types, including liquids, solids, and slurries, the 100 Series adjusts to varying cup dimensions and production requirements. With standard compliance to CE marking and European safety standards, Trepko’s machines ensure safe and reliable operations across the food, dairy, and condiment industries.
Equipped with energy-efficient components, an integrated CIP system, and customizable features such as sterile air cabins and UV radiation options, the 100 Series supports swift cleaning and maintenance, minimizes downtime, and ensures production efficiency.
Benefits
- Optimizes production flexibility through modular design and quick size changes.
- Enhances product safety with aseptic and ultra-clean processing capabilities.
- Increases output efficiency via double indexing and multi-lane configurations.
- Reduces downtime with easy integration and automatic cleaning systems.
- Ensures regulatory compliance with CE-marked safety standards.
- Applications
- Spreads,Sauces,Pet food,Condiments,Processed cheese,Preserves,Desserts,Dairy products
- End products
- Salmon cat food,Berry jam,Greek yogurt,Chocolate mousse,Peanut butter,Marmalade,Ricotta cheese,Salsa,Tomato sauce
- Steps before
- Purification,Product Preparation
- Steps after
- Packing,Labeling,Distribution
- Input ingredients
- pre-formed containers,cups,straight sided containers
- Output ingredients
- milk,cream,yoghurt,kefir,cream cheese,processed cheese,mousse,desserts,quark,cottage cheese,cottage cheese with fruit pulp,butter,margarine,jam,honey,mayonnaise,dressing,ketchup,sauces,caviar,salads,pâte,luncheon meat,lard,pet food,tvorog,fromage frais,spreads,conserve,shortening
- Market info
- Number of lanes
- 1,2,3,4,6,8,10
- Maxmum output (cups/h)
- Dependent on number of lanes and product
- Max. cup dimensions
- Up to 200 mm dia
- Max. cup height
- Up to 130 mm
- Power supply
- 415V,3 Ph + O + E,50 Hz
- Power consumption
- 16 amp supply
- Compressed air pressure
- 7 Bar Clean Dry Air
- Compressed air consumption
- Dependent on machine configuration
- Hygiene levels
- Aseptic,Ultra Clean,Standard
- Working mechanism
- Filling and closing of pre-formed containers
- Integrated steps
- Filling,closing,and optional cleaning
- CIP/SIP
- CIP cleaning
- Batch vs. continuous operation
- Inline Continuous
- Automation level
- Manual / PLC
- Flexibility
- Quick size change,multiple index options
- Hygiene levels
- Aseptic,Ultra Clean,Standard
- Changeover time
- Fast format size change
- Cleaning method
- CIP / vacuum cleaning
- Automation level
- PLC controlled
- Biological compatibility
- Yes
- Cleanability
- CIP compatible
- Container size
- Up to 200 mm dia,Up to 130 mm height
- Container type
- Cups,straight sided containers
- Product variety
- Milk,cream,yoghurt,kefir,and more
- Hygiene level
- Aseptic,Ultra Clean,Standard
- Packaging flexibility
- Multiple index options for different cup sizes
- Machine footprint
- Dependent on configuration
- Number of lanes
- 1,2,3,4,6,8,10
- Cup size range
- Up to 200 mm dia,Up to 130 mm height
- Format size change
- Quick
- Double indexing system
- Yes
- Lanes Configuration
- 1 to 10 lanes
- Index Type
- Single or double
- Hygiene Levels
- Aseptic,Ultra Clean,Standard
- Machine Options
- CIP cleaning,sterile air cabin,vacuum cleaning,UV radiation,gas flush,sterilisation
- Product Feeding
- Pre- and after-dosing,dry fillers,compensator
- Closing Method
- Foil from reel,vacuum heat-sealing
- Applications
- Diverse product compatibility
- Efficiency Features
- Stack feeding magazines,automatic volume and weight adjustment
- Container Type
- Cups and straight-sided containers
- Versatility in Design
- Modular,bespoke layouts