High-speed washing system for ampoules and vials

Ensure contamination-free ampoules and syringes with this advanced washing system, designed to seamlessly integrate into your aseptic fill-finish line and enhance product safety through efficient cleaning and drying processes.

Washes and Pre-cleans Pharmaceutical Containers

The Type 308 from BAUSCH Advanced Technology Group is a high-speed washing machine engineered for pharmaceutical and biotech industries, offering crucial solutions for washing ampoules, cartridges, syringes, and vials. Its innovative balcony design ensures seamless process monitoring, while specialized cleaning needles enhance energy efficiency. The Type 308 supports applications like siliconizing and blow drying, accommodating up to 36,000 containers per hour. Its integration into production lines is fluid, with automatic container feeding from upstream processes. The inclusion of an ultrasonic bath for pre-cleaning, servo motor-driven alignment, and lack of glass-to-glass contact minimizes wear and enhances reliability. Fully customizable, the Type 308 allows precise adjustments to meet specific operational needs, ensuring compliance with stringent pharmaceutical standards and optimizing overall production efficiency.

Benefits

  • Maximizes production speed with up to 36,000 containers per hour throughput.
  • Enhances cleanliness and sterility through non-contact handling and ultrasonic pre-cleaning.
  • Reduces energy usage with optimized servo motor alignment and efficient cleaning needles.
  • Ensures regulatory compliance with customizable modules for diverse pharmaceutical processes.
  • Facilitates easy maintenance and monitoring with its innovative balcony design and robust construction.

General


Applications
Biopharmaceuticals,Liquid formulations,Pharmaceuticals
End products
Biologics,Syringes,Vaccines,Vials,Ampoules,Pre-filled syringes,Cartridges,Insulin cartridges,Iv solutions
Steps before
Feeding containers,Tray loading
Steps after
Sterilization,Aseptic filling,Packaging
Input ingredients
ampoules,cartridges,syringes,vials,trays,containers
Output ingredients
washed ampoules,washed cartridges,washed syringes,washed vials,clean containers
Market info
Bausch Group is known for its precision engineering and manufacturing of custom industrial equipment, specializing in engineered-to-order solutions for various industries, prioritizing quality, innovation, and client-specific needs.

Technical Specifications


Maximum Output
36,000 containers/hr
Automation
Fully automated / Servo motors
Container Feeding
Automatic / Manual from trays
Pre-cleaning Method
Ultrasonic bath
Container Type
Ampoules,cartridges,syringes,vials
Energy Efficiency
Specialized cleaning needles
Cleaning Method
Inside and outside cleaning
Drying Options
Inner and outer blow drying
Customizability
Modules for various operations
Alignment
Servo motor positioning
Design
Innovative balcony design

Operating Characteristics


Automation level
PLC-controlled
Batch vs. continuous operation
Continuous
Changeover time
Quick-set
CIP/SIP
Optional
Cleaning method
Manual and optional CIP
Energy efficiency
Enhanced with specialized cleaning needles

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
Ampoules / Cartridges / Syringes / Vials

Physical Characteristics


Balcony design
Operator visual contact
Feed/discharge method
Automatic/manual from trays
Container grippers
Coated to prevent glass-to-glass contact

Custom Options


Cleaning Modules
Inside and outside cleaning
Drying Method
Inner and outer blow drying
Container Types
Ampoules,cartridges,syringes,vials
Special Features
Siliconizing,tip cap or needle shield application
Cleaning Agents
Various
Automation Method
Servo motors for container alignment
Pre-cleaning Method
Ultrasonic bath