High-speed carton filler for aseptic packaging
Maximize production efficiency with this high-speed filling solution that ensures aseptic packaging, maintaining product integrity while reducing downtime through its automatic material handling and integrated cleaning systems. Ideal for producers seeking consistent quality and operational excellence.
Fills, Sterilizes, and Seals Liquid Cartons
The Tetra Pak A3/Speed is an aseptic carton filling machine that excels in maintaining product integrity while delivering high output. Leveraging Tetra Pak’s unique chain-based jaw system, this machine keeps production continuous with automatic material supply and integrated cleaning units. It’s suitable for a wide array of products, including UHT milk and fruit juices, ensuring aseptic conditions through controlled sterilization processes involving peroxide and UV. Capable of seamlessly handling dairy and beverages up to 17,500 units per hour, it supports quick changeovers with its Volume Rebuilding Kit, reducing installation time by 85% and offering flexible packaging solutions. The iLine automation platform ensures faultless communication with upstream and downstream processes, enhancing overall equipment effectiveness and allowing for real-time performance analysis. With compliance to FDA aseptic standards, and integration options for connected monitoring, the Tetra Pak A3/Speed provides a robust solution for efficient beverage and food packaging.
Benefits
- Maximizes production efficiency with continuous, high-speed operation.
- Reduces downtime and maintenance costs through automated material supply and integrated cleaning units.
- Ensures product safety with FDA-compliant aseptic packaging.
- Offers flexibility in product changeovers with an 85% reduction in installation time.
- Enhances operational control with real-time data and performance analysis.
- Applications
- Sauces,Infant formula,Cheese,Tomato products,Fermented dairy,Dairy,Flavored milk,Soups,Concentrated milk,Uht milk,Whey powder,Desserts,Ice cream,Yogurt,Spreads,Still drinks,Plant-based products,Milk powder,Fruit preparations,Condensed milk,Juice,Baby food,Nectar,Jams,Dips,Dressings,Prepared foods
- End products
- Caramel milk cartons,Ice cream mix cartons,Processed cheese cartons,Probiotic yogurt cartons,Apple juice cartons,Condensed milk cartons,Greek yogurt cartons,Lactose-free milk cartons,Tomato ketchup sachets,Whey protein powder boxes,Tomato paste cartons,Fruit jam jars,Soup broth cartons,Strawberry-flavored milk cartons,Fruit juice cartons,Soy milk cartons,Almond milk cartons,Salad dressing packets,Mayonnaise packets,Orange juice cartons,Cheddar cheese cartons,Uht milk cartons,Oat milk cartons,Custard dessert cups,Skimmed milk powder packets,Baby formula cartons
- Steps before
- Sterilization,Material Supply,Emulsification,Purification
- Steps after
- Packing,Sealing,Quality Control,Distribution
- Input ingredients
- packaging material,sterile air,peroxide,inert gas
- Output ingredients
- Tetra Brik Aseptic portion package,Tetra Brik Aseptic Slim Leaf,Tetra Brik Aseptic Ultra,Tetra Brik Aseptic Base Leaf,Tetra Brik Aseptic Base Crystal,Tetra Brik Aseptic Mid,Tetra Brik Aseptic Base,Tetra Brik Aseptic Slim,Tetra Brik Aseptic Square,Tetra Prisma Aseptic Edge,Tetra Prisma Aseptic Square
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Speed
- High package output
- Automation
- Automatic material supply
- Operational cost
- Low
- Food safety
- Unique aseptic process FDA filed
- Cleaning method
- Integrated cleaning unit
- Control system
- Tetra Pak Operator Panel with touch screen interface
- Data collection
- PLMS centre for operational control
- Compatibility
- Selectable capacity for existing processing or downstream equipment
- Automation level
- Fully automated
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Fast changeover
- CIP/SIP
- Integrated cleaning unit
- Cleaning method
- Integrated CIP system
- Energy efficiency
- High
- Air incorporation control
- Controlled headspace injection
- Package types
- Tetra Brik® Aseptic
- FDA compliance
- Yes
- FDA Materials
- Yes
- Machine footprint
- Compact 4.3m high,20m² footprint
- Discharge method
- Chain-driven jaw system
- Control panel type
- Intuitive touch screen interface
- Operator interface type
- Tetra Pak Operator Panel with touch screen
- Integration possibilities
- iLine automation platform
- Package type variability
- Tetra Brik® Aseptic portion package
- Volume Rebuilding Kit
- Change package production to any Tetra Brik® Aseptic portion package