Tablet press for high containment environments

For handling potent compounds without compromising safety, a high-containment tablet press ensures operator protection and environmental compliance during tablet production.

Compresses and Contains High-Risk Pharmaceutical Tablets

The PREXIMA THC from IMA Group is a high-containment tablet press designed for pharmaceutical manufacturers dealing with potent or hazardous compounds. Specially engineered to compress tablets while ensuring operator safety, it features sealed doors, negative pressure zones, and glove ports for secure handling during operations. Its standout configuration flexibility, with a unique 8-station turret, supports both B and D tooling types, catering to a wide range of tablet sizes. The machine is ideal for producing paracetamol, ibuprofen, and anti-cancer drugs, among others. With a maximum output of 96,900 tablets per hour, the PREXIMA THC ensures efficient throughput. Equipped with the MAX corporate HMI, it enhances operator efficiency and process predictability. The machine’s robust construction ensures compliance with GMP standards and facilitates easy cleaning and maintenance with built-in cleaning ports. Its design supports integration into existing production lines, accommodating R&D, pilot, and high-speed production workflows.

Benefits

  • Ensures safety with high-containment design for handling potent APIs.
  • Flexible production capabilities accommodate various tablet sizes and formulations.
  • Increases operational efficiency with high output of up to 96,900 tablets per hour.
  • Enhances user experience and process reliability through intuitive MAX HMI interface.
  • Facilitates compliance with GMP standards, ensuring regulatory alignment.

General


Applications
Supplements,Pharmaceutical tablets,Nutraceuticals,Biopharmaceuticals,High-containment pharmaceuticals
End products
Ibuprofen tablets,Biologic drugs,Vitamin d tablets,Fish oil capsules,Calcium supplements,Anticancer drugs,Multivitamin tablets,Hormone pills,Paracetamol tablets,Diabetes medication
Steps before
Milling,Granulation,Blend preparation
Steps after
Coating,Quality control,Packaging
Input ingredients
highly active pharmaceutical ingredients (HAPI)
Output ingredients
tablets
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Die type
EU and TMS B+DDBBB
Number of press stations
8 (4B + 4D)
Maximum tablet diameter
16-25,25,16,13 mm
Maximum die filling
18 mm
Maximum output
20,400 - 96,900 tablets/hour
Revolution per minute
10-85 min-1
Maximum pre-compression force
10 kN
Maximum compaction force
60 kN
Maximum installed power
6.9 kW
Standard voltage
400 V (+/- 10%) – 50Hz
Pitch circle diameter
180 mm

Operating Characteristics


Containment level
Total high containment
Flexibility
High flexibility
Integration capability
Easily integrated with other equipment
Safety features
Sealed doors,negative pressure
Operator accessibility
Glove ports
Cleaning method
Manual cleaning,wetting with spray gun
Operation type
Suitable for R,D,pilot batches,production support
Compression force
Pre-compression and main compression
Scale-up capability
Similar to production machines
Automation level
MAX corporate HMI

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


High containment applications
HAPI testing

Physical Characteristics


Machine configuration
Special turret of 8 stations (4B + 4D)
Die size
16-25 mm
Maximum tablet diameter
16-25 mm
Access method
Glove ports
Processing area containment
Sealed doors,negative pressure
Cleaning method
Mobile spray gun and nozzle,manual cleaning
Dimensions
Not specified

Custom Options


Turret Configuration
8 stations (4B + 4D)
Integration with Other Equipment
Easily Integrable
HMI Type
MAX new corporate HMI
Access Method
Glove ports
Spray System
Mobile spray gun and nozzle