High solids crossflow filter for wine filtration
Optimize filtration efficiency while minimizing operational costs with this innovative rotary crossflow filter, designed to handle high-solids liquid streams without the need for filter-aids, ensuring a pure end product with extended filtration cycles and minimal energy consumption.
Filters and Separates High Solids Liquids
The Dynamos High Solids Rotary Crossflow Filter from Padovan offers an innovative filtration technology specifically designed for high solids content liquids like wines, vinegars, juices, and dairy products. This dynamic rotary filter uses a series of rotating discs that facilitate continuous, self-cleaning filtration processes, eliminating the need for traditional filter aids. Achieving up to 95% filtrate recovery, the unit efficiently processes products directly from lees to bottle. The innovative back-wash system maintains high-quality filtration results with no red color reduction or oxygen pickup, due to minimal nitrogen sparging.
Typical applications include red and white wine clarification, balsamic vinegar processing, and grape juice purification. Boasting flow rates from 25-100 l/m²h with lees and filtration cycles up to 96 hours without cleaning, the filter requires substantially less energy than conventional systems. With its compact designs available in sizes from 1m² to 20m², Dynamos can be seamlessly integrated into existing production lines for versatile applications across wine, vinegar, juice, and dairy industries. The fully inspectable, open discs and self-cleaning capability ensure ease of maintenance, while its robust construction provides long-lasting performance.
Benefits
- Achieves high filtrate recovery up to 95%, minimizing product loss.
- Operates efficiently with low energy consumption, lowering operational costs.
- Maintains product quality with no red color reduction or oxygen pickup, ensuring optimal results.
- Offers extended filtration cycles up to 96 hours, reducing maintenance and downtime.
- Provides versatile applications across multiple industries, enhancing production line adaptability.
- Applications
- Vinegar,Sugar syrups,Wine,Grape juice,Wines lees,Juices,Dairy
- End products
- Cream,Sauvignon blanc lees,Agave syrup,Champagne,Concord grape juice,Red wine,Skim milk,Maple syrup,Balsamic vinegar,White grape juice,Fruit juice concentrate,Apple cider vinegar,White wine
- Steps before
- Lees settling,Juice extraction,Pressing
- Steps after
- Bottling,Storage,Packaging
- Input ingredients
- wine lees,juice lees,liquids with high solids content,vinegar,grape juice,dairy,sugar syrups
- Output ingredients
- bottled wine,filtered product,filtrate
- Market info
- Padovan (Omnia Technologies) is known for engineering advanced industrial filtration and process equipment, particularly in the beverage, chemical, and food industries, with a reputation for innovation, quality, and tailored solutions in engineered-to-order equipment.
- Filtration type
- Rotary crossflow
- Filtrate recovery rate
- Up to 95%
- Flowrate
- 25-100 l/m2h with lees
- Filtration cycle duration
- Up to 96 hours
- Energy requirement
- Very low
- Model size
- 1m2 to 20m2 and multiples
- Cleaning process
- Self cleaning
- Nominal flowrate
- 25-100 l/m2h
- Back-wash system
- Innovative calibrated
- Product handling
- No red colour reduction,No oxygen pick-up
- Working mechanism
- Rotary crossflow filtration
- Self-cleaning capacity
- Discs are open and fully inspectable
- Cleaning method
- Self-cleaning process
- Filtration Cycle Duration
- Up to 96 hours without cleaning
- Automation level
- Self-cleaning and automatic operation
- Sparging gas usage
- Limited nitrogen
- Batch vs. continuous operation
- Continuous
- Abrasion resistance
- High
- Biological compatibility
- Yes
- Cleanability
- Self-cleaning
- Corrosive resistance (e.g. acids)
- High
- Density/particle size
- High solids
- Abrasiveness
- Yes/No
- Foaming
- Yes/No
- Heat sensitivity
- Yes/No
- Viscosity
- High solids content
- Container size and shape
- Various
- Compact footprint
- Available from 1m² to 20m² and multiples
- Discharge method
- Innovative calibrated back-wash system
- Feed method
- Rotary discs that spin into the product
- Model size
- 1m² to 20m² and multiples