Energy efficient steaming for fresh produce
Achieve exceptional product quality while minimizing energy use by up to 90% with advanced steam control, ensuring optimal heating, sanitization, and preservation of essential nutrients in your production line.
Reduces Steam Usage and Enhances Product Quality
The FTNON DCC Steamer, a product by JBT, offers a revolutionary approach to energy-efficient steaming and cooling for diverse processing needs. This steamer stands out with its Dynamic Cloud Control (DCC) technology, which reduces steam consumption by up to 90% without compromising product quality. The system facilitates rapid heating and sanitization, preserving the color, aroma, and nutrients vital for extending shelf life.
Ideal for applications in food, beverage, and pet food industries, this equipment processes items like pureed baby foods, diced fruits, and ready meals. Capable of both solid and liquid product types, it integrates seamlessly into continuous, high-speed operations, aligning with the rigorous demands of fresh produce processors, meat packers, and aseptic processing plants.
Automation is enhanced with features like automatic steam regulation to conserve energy when no product is detected, while its design minimizes nutrient loss and wastewater production. Easy to clean, the steamer’s top hygienic design with a liftable hood reduces downtime, further complemented by optional configurations like belt, screw, or fruit-specific steamers to tailor the system to specific production lines.
Benefits
- Drastically lowers steam consumption by up to 90%, reducing operational energy costs.
- Enhances product shelf life through rapid, gentle cooking that preserves vital nutrients.
- Minimizes downtime with fast start-up, ready for production in just five minutes.
- Reduces cleaning time and maintenance costs with its hygienic design featuring a liftable hood.
- Automatically optimizes steam usage, conserving resources when the production line is idle.
- Applications
- Beverages,Seafood,Ready meals,Potatoes,Pet food,Meat,Fresh produce,Vegetables,Poultry,Baby food,Juices
- End products
- Cooked shrimp cocktail,Diced fruit medley,Pureed baby carrot,Natural orange juice,Chicken and rice dog food,Green tea extract,Steamed chicken breast,Steamed broccoli florets,Microwaveable pasta primavera,Mashed potatoes
- Steps before
- Cutting,Peeling,Washing,Slicing,Injection,Mixing
- Steps after
- Chilling,Cooling,Proofing,Freezing,Packing,Portioning
- Input ingredients
- fresh produce,fruits,vegetables,potatoes,poultry,meat,seafood,pet food
- Output ingredients
- sanitized produce,improved shelf life,enhanced color,enhanced aroma,enhanced flavor
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Heat Transfer
- Optimal
- Start-up Time
- 5 minutes
- Steam Consumption Reduction
- up to 90%
- Automatic Steam Regulation
- Yes
- Waste Water Production
- Minimal (only condensate)
- Cleaning Time
- Reduced due to hygienic design
- Heat transfer optimization
- Optimal heat transfer
- Start-up time
- Ready for production in five minutes
- Steam consumption efficiency
- Reduces steam consumption up to 90%
- Automatic steam regulation
- No product = no steam
- Cleaning ease
- Less time required for cleaning due to top hygienic design
- Hood mechanism
- Liftable hood
- Cleanability
- High
- Discharge method
- Automatic steam regulation
- Compact footprint
- Yes
- Hood design
- Liftable hood
- Start-up time
- 5 minutes
- Exhaust system
- Not needed
- Waste water generation
- Minimal (condensate only)
- Steam regulation
- Automatic
- Product type
- DCC Screw Streamer / DCC Fruit Steamer / DCC Belt Steamer
- Energy efficiency
- Minimized steam usage
- Cleaning time
- Reduced due to top hygienic design
- Wastewater management
- Minimal (only condensate)