Integrated process system for hard caramel production
Optimize your candy production with a fully integrated system designed to efficiently handle multiple confectionery masses, reducing energy consumption and streamlining your process with state-of-the-art cooking and flavouring capabilities.
Processes and Flavors Confectionery and Nutraceutical Products
The SUCROLINER® 1731 from Hänsel Processing is a cutting-edge confectionery process line designed for efficient production of candies and nutraceuticals. This fully integrated unit minimizes water content while reducing energy consumption through its optimized steam usage. It processes up to 1800 kg/h, accommodating multiple masses for simultaneous flavoring. With applications ranging from hard candies to nutraceutical gummies, the SUCROLINER® ensures high-quality outputs. It features industry-standard CROSSFLOW® cookers, enhancing its reliability. Suitable for operations in the food and nutraceutical industries, it supports continuous, high-speed production. Complying with GMP regulations, it includes a centralized CIP cleaning system for easy maintenance and hygienic operation, and is ready for Industry 4.0 integration.
Benefits
- Maximizes efficiency by processing up to four masses simultaneously.
- Lowers operational costs through energy-saving steam optimization.
- Enhances product quality with reduced water content.
- Simplifies maintenance with an integrated CIP cleaning system.
- Facilitates quick installation and seamless plant integration.
- Applications
- Jelly,Otc supplements,Nutraceuticals,Fondant,Toffees,Bars,Hard candy,Torrone,Chewy candies,Eclairs,Fruit gummies
- End products
- Almond torrone,Nougat bars,Gelatin gummies,Rolled fondant,Chocolate eclairs,Glucose fondant,Vitamin gummies,Pectin jellies,Herbal lozenges,Caramel candies,Chewy fruit chews,Soft toffee pieces,Calcium chewables,Butterscotch candies,Boiled sweets
- Steps before
- Ingredient Mixing,Mass Preparation,Initial Heating,Batching
- Steps after
- Flavouring,Cooling,Hardening,Packaging
- Input ingredients
- sugar,glucose syrup,water,flavorings,protein-containing ingredients
- Output ingredients
- hard caramel masses,hard candy,nutraceuticals,OTC supplements
- Market info
- Haensel-Processing is known for its expertise in developing and manufacturing high-quality engineered-to-order equipment for the confectionery industry, offering innovative solutions and customized machinery that enhance production efficiency and product quality.
- Capacity
- Up to 1800 kg/h
- Automation
- Ready for Industry 4.0
- CIP Cleaning
- Fully integrated
- Compressed Air Usage
- NPA model
- Slurry Processing
- Standard and low/no additional water
- Steam Energy Saving
- Enabled by integrated design
- Mass Flavouring
- Up to four different masses at the same time
- Installation
- Quick due to assembly on a frame
- Diagnosis
- Predictive Maintenance
- Cooker Type
- Crossflow®
- Integrated process
- Fully integrated process unit
- Predictive maintenance
- Yes
- Batch vs. continuous operation
- Continuous
- Cleaning method
- Fully integrated CIP cleaning
- Automation level
- Ready for Industry 4.0
- Energy efficiency
- Steam energy saving
- Changeover time
- Quick installation
- Output capacity
- Up to 1800 kg/h
- Hygienic design
- EDHEC,GMP
- Cleanability
- Fully integrated CIP cleaning
- Environmental resistance
- Ready for industry 4.0
- Mass flavoring capacity
- Up to four different masses
- Protein-containing mass processing
- System expandable
- Discharge method
- Central connection of all supply media (steam,water,electronics,compressed air)
- Predictive maintenance features
- Yes
- Integrated CIP cleaning
- Yes
- Frame assembly for quick installation
- Yes
- Industry 4.0 readiness
- Yes
- Compressed air operation option
- Available
- Processing capability of protein-containing masses
- Expandable
- Masses flavoring
- Up to four different types