Piping discharge system for product separation in transfer lines
Optimize your beverage production by preventing product cross-contamination and maximizing yield efficiency during long-distance transfers with this advanced piping discharge system.
Ensures Product Separation and Efficient Transfer
The P.D.S. (Piping Discharge System) by Innotec is expertly designed for seamless transfer and separation in beverage production, from wine-making to soft drinks. Featuring a central PLC-controlled mechanism, it uses a technopolymer sphere to ensure non-contaminating transit of liquids over long distances, compatible with various cleaning agents. Ideal for environments requiring frequent separation, it is constructed with AISI 316 stainless steel for corrosion resistance and features automated ball valve flanges for section management. This system supports multiple intermediate stations and allows in-line temperature regulation for products in transit, reducing the risk of foam during filling and enabling complete product recovery. Integrates effortlessly with existing CIP, microfiltration, and dosage systems, enhancing operational efficiency and sanitation.
Benefits
- Minimizes product loss with effective separation, enhancing yield.
- Reduces contamination risk, maintaining product integrity during transfers.
- Optimizes cleaning efficiency, integrating seamlessly with CIP systems.
- Ensures precise temperature control, preventing unwanted foam formation.
- Enhances operational flexibility with configurable stations and real-time monitoring.
- Applications
- Beverages,Wine-making,Mineral waters,Spirits,Juices,Soft drinks,Beer
- End products
- Bottled mineral water,Red wine,Pale ale,Grape juice,Carbonated mineral water,Fruit juice,White wine,Craft beer,Flavored spirits,Orange juice,Rum,Cola,Vodka,Sparkling wine,Lager beer,Whiskey,Lemon-lime soda,Energy drinks,Iced tea,Gin
- Steps before
- Separation,Preparation
- Steps after
- Filling,Packing,Storage
- Input ingredients
- wine,water,gas
- Output ingredients
- separated products,non-mixed products
- Market info
- INNOTEC (Omnia Technologies) is known for manufacturing industrial engineered-to-order (ETO) equipment, specializing in delivering customized engineering solutions with a reputation for innovative design, precision, and reliability in meeting complex industrial requirements.
- Material
- AISI 316 steel
- Internal Finish
- Polished
- Automation
- PLC-controlled
- Tubing Size
- 3”
- Valve Type
- Automatic ball valves
- Diaframma Compatibility
- All cleaning and sanitizing solutions
- Thermostating Capability
- Yes (hot and cold)
- Product Recovery
- Total
- Pressure Management
- Optimized to prevent foam formation
- Sphere Material
- Technopolymer
- Working mechanism
- Diaphragm separation
- Integrated steps
- Product separation and transfer
- CIP principles
- Compatible with all cleaning solutions
- Batch vs continuous operation
- Batch / Inline
- Automation level
- PLC-controlled
- Thermal management
- In-line acclimation
- Product recovery
- Total recovery
- Pressure management
- Improved pressure management to prevent foam
- Real-time feedback
- Sphere movement feedback
- Compatibility with other systems
- Integrable with C.I.P.,microfiltration,and dosing systems
- Cleanability
- Compatible with cleaning agents
- Corrosive resistance (e.g. acids)
- Steel AISI 316
- Biological compatibility
- Yes
- Density/particle size
- N/A
- Material
- AISI 316 stainless steel
- Internal Finish
- Polished
- Size of Tubing
- 3” diameter
- Discharge method
- Automatic via PLC-controlled flow
- System Layout
- Includes intermediate stations
- Diaphragm Material
- Technopolymer sphere
- Thermal Control
- Internal thermostat for heating/cooling
- Control panel type
- PLC-controlled
- Integration capabilities
- C.I.P.,microfiltration,dosing systems
- Material
- AISI 316 stainless steel
- Elastomer material
- Technopolymer sphere
- Piping connections
- Flanged joints
- Temperature control
- Heating/cooling capability in-line