Pharmaceutical high-shear mixer granulator

Enhance your production efficiency with a high-shear mixer granulator, designed to streamline mixing and granulating processes while ensuring consistent product quality and simplifying cleaning operations.

Mixes and Granulates Pharmaceutical Solids

The P 250-1250 from DIOSNA is a production-scale mixer granulator designed to master the challenges of pharmaceutical and chemical manufacturing. This piece of equipment excels in efficiently mixing and granulating pharmaceutical solids, combining robust high-shear technology with versatile application capability. It supports a variety of end-products, from tablet formulations and starter cultures to specialty chemical blends.

Working through a closed system, the DIOSNA mixer granulator optimizes the processes of mixing and granulation, ensuring consistent, high-quality outputs with each batch. The integrated DIOSNA-Toollift allows seamless inspection of shaft seals, simplifying maintenance and reducing downtime.

Engineered for seamless integration, it operates with advanced automation, including an integrated industrial PC that ensures data integrity and compliance with 21 CFR Part 11 standards. Easily adaptable, this equipment offers automated cleaning features and effective remote service capabilities for streamlined operations and reduced labor costs.

Crafted from corrosion-resistant materials, it meets global GMP standards, providing long-lasting reliability in demanding production environments. Whether you are in pharmaceuticals, food, cosmetics, feed, or fine chemicals, the P 250-1250 ensures your production line remains efficient and consistent.

Benefits

  • Enhances production efficiency with automated cleaning and streamlined maintenance.
  • Ensures consistent product quality through precise mixing and granulation.
  • Reduces operational costs with integrated remote monitoring and support.
  • Simplifies regulatory compliance with comprehensive batch data logging and audit trails.
  • Provides versatile application across multiple industries, from pharmaceuticals to cosmetics.

General


Applications
Feed,Dough,Fine chemicals,Pre-dough,Cosmetics,Pharmaceutical solids
End products
Cosmetic creams,Starter cultures,Tablet formulations,Granules,Bread dough,Animal nutrition supplements,Specialty chemical blends
Steps before
Pre-dough preparation,Initial ingredient mixing
Steps after
Granulation,Fluid bed processing,Coating
Input ingredients
pharmaceutical powders,active ingredients,excipients
Output ingredients
pharmaceutical mixtures,granules
Market info
Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.

Technical Specifications


Automation
Integrated remote service
Batch documentation
Auto recording
Cleaning method
Automated cleaning

Operating Characteristics


Mixing Mechanism
High-shear mixer
Automation Level
Integrated remote service
Cleaning Method
Automated CIP
Batch vs. Continuous Operation
Batch
System Integration
Easy integration of fluid-bed processors
Inspection Capability
DIOSNA-Toollift for shaft seal inspection

Material Compatibility


Cleanability
Automated cleaning

Physical Characteristics


Machine footprint
Compact/Space-efficient
Feed/Discharge method
Easy access via stable operating platform
Control panel type
Integrated Industrial PC

Custom Options


Control panel type
Integrated industrial PC
Integration possibilities
Easy integration of Fluid bed processors
Remote service
Integrated remote service
Cleaning system
Automated cleaning
Combination options
Combination of machine frame and lifting device
Inspection tool
DIOSNA-Toollift for inspection of shaft seals (option)