Optical sorter for nuts or dried fruits

Ensure maximum food safety and quality by efficiently sorting and removing shells, hulls, and foreign materials from nuts and dried fruits, safeguarding your product integrity at high throughput rates.

Sorts and Cleans Nuts and Dried Fruits

The SORTEX E1C Optical Sorter from Bühler Group offers precise sorting and cleaning for nuts and dried fruits, enhancing food safety and quality. This compact system utilizes high-resolution cameras and proprietary detection technologies to effectively remove shells, hulls, and foreign materials like glass and plastics. Capable of processing up to 6 tons per hour, it seamlessly integrates with existing production lines through pre-installed SORTEX ProSortX software, which supports automated sorting with minimal operator intervention. Built with a stainless-steel frame for durability and ease of cleaning, it meets IP56 standards for electronics, ensuring wash-down safety. The SORTEX E1C is designed for continuous, high-speed operation, ideal for food, nut, and dried fruit processing industries.

Benefits

  • Ensures high food safety by detecting and removing contaminants as small as 5 mm.
  • Reduces setup time with machine learning-enabled automatic sorting adjustments.
  • Enhances operational efficiency with up to 6 tons per hour processing capacity.
  • Lowers maintenance costs with an open, easy-to-clean design and IP56-rated protection.
  • Supports consistent product quality by removing defective products based on shape and size parameters.

General


Applications
Grain handling,Food safety,Nuts,Shell removal,Dried fruits
End products
Pistachios,Hazelnuts,Pumpkin seeds,Walnuts,Dried apricots,Raisins,Sunflower seeds,Cashews,Almonds
Steps before
Cleaning,Dehulling,Drying,Grain handling
Steps after
Packing,Sifting,Grading,Weighing,Palletizing
Input ingredients
nuts,dried fruits
Output ingredients
sorted nuts,sorted dried fruits,removed color defects,removed foreign materials,removed plastics,removed glass,removed shells,removed hulls,removed membranes
Market info
Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.

Technical Specifications


Sorting Throughput
Up to 6 tons per hour
Camera Resolution
High-resolution
Detection Accuracy
Detection of objects as small as 5 mm
Software
SORTEX ProSortX
Sort Modes
Stores up to 100 user-defined sorting modes
Frame Material
Stainless steel
Ingress Protection Rating
IP56

Operating Characteristics


Automation level
Minimal operator intervention
Batch vs. continuous operation
Up to 6 tons per hour
Cleaning method
Open design for easy cleaning
Changeover time
Quick due to pre-installed sorting modes
Detection type
High-resolution cameras with proprietary detection technologies
Energy efficiency
Optimized for low energy use

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
N/A
Cleanability
Easy access and cleaning
Corrosive resistance
Stainless steel frame
Density/particle size compatibility
N/A


IP Rating
IP56

Physical Characteristics


Machine footprint
Compact
Discharge method
Inline continuous
Frame material
Stainless steel
Design
Open design for easy access
Doors sealing
IP56 rating
Color detection
High-resolution cameras

Custom Options


Control panel type
SORTEX ProSortX operating software