Fluid bed processor for large batch spray granulation

Optimize your production with precision granulation, drying, and coating, ensuring high-quality results for diverse solid and powder applications, all while maintaining strict production and technical zone separation.

Granulates, Dries, and Coats Solid Powders

The CAP 150-1250 from DIOSNA is a robust fluid bed processor uniquely designed for pharmaceutical, food, and fine chemical manufacturing, excelling in granulation, drying, and coating applications. This equipment leverages advanced fluidization techniques with specialized inflow floors to ensure optimal particle processing, offering precise product shape and moisture control. Primarily used for creating pharmaceutical granules and cosmetic powders, it supports batch operations and integrates seamlessly into automated production lines via its full PC control compliant with 21 CFR Part 11. Its through-the-wall installation provides production zone separation, ensuring safety and compliance with ATEX directives. The design includes a pressure shock resistant build with inflatable seals, enhancing operational safety. With throughput capabilities suitable for large batch processing, it accommodates diverse product types like dietary supplements and animal feed pellets. Integration of WIP/CIP systems simplifies cleaning and maintenance, maintaining hygienic standards for demanding production environments.

Benefits

  • Enhances production efficiency with optimized airflow and fluidization techniques.
  • Increases operational safety through explosion-proof and pressure shock resistant design.
  • Reduces cross-contamination risk with through-the-wall installation for production zone separation.
  • Streamlines cleaning processes with integrated WIP/CIP systems.
  • Ensures compliance with stringent regulatory standards, including 21 CFR Part 11 and ATEX directives.

General


Applications
Food,Feed,Fine chemicals,Cosmetics,Pharmaceutical solids
End products
Cosmetic powders,Flavored drink mixes,Instant soup powders,Specialty chemical powders,Animal feed pellets,Pharmaceutical granules,Dietary supplements
Steps before
Grinding,Pre-mixing,Weighing,Blending
Steps after
Packing,Tablet Pressing,Sterilization,Quality Control
Input ingredients
fluid bed spray granulation materials,granulation ingredients,coating materials,liquid inputs
Output ingredients
granulated products,dried materials,coated products
Market info
Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.

Technical Specifications


Automation
PC control,21 CFR Part 11 compliant
Pressure Resistance
Pressure shock resistant
Cleaning Method
WIP/CIP systems
Airflow
Optimised inflow floors
Coating Method
Top,tangential,Wurster
Explosion Proof
In accordance with ATEX directives
Batch Documentation
Extensive batch data acquisition
Granulation
Spray granulation

Operating Characteristics


Working mechanism
Fluid bed spray granulation
Integrated steps
Granulating,drying,coating
CIP/SIP
WIP/CIP systems
Batch vs. continuous operation
Batch
Automation level
Full automation,21 CFR Part 11 compliant
Cleaning method
WIP/CIP

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Production Scale
Granulation and Drying

Physical Characteristics


Control panel type
PC control
Discharge method
Automated discharge concepts
Explosion-proof design
ATEX compliant
Fluid bed processor design
Through-the-wall installation
Inflatable seals
Yes
Coating options
Top,tangential,Wurster

Custom Options


Airflow customization
Optimised airflow through special inflow floors
Control system
PC control,21 CFR Part 11 compliant
Remote maintenance
With remote maintenance access
Loading and unloading concepts
Alternative loading and unloading concepts
Coating spray processes
Top,tangential,or Wurster coating
Cleaning integration
WIP/CIP systems
Inflatable seals
Yes
Explosion protection
Explosion-proof in accordance with ATEX directives