Fluid bed processor for large batch spray granulation
Optimize your production with precision granulation, drying, and coating, ensuring high-quality results for diverse solid and powder applications, all while maintaining strict production and technical zone separation.

Granulates, Dries, and Coats Solid Powders
The CAP 150-1250 from DIOSNA is a robust fluid bed processor uniquely designed for pharmaceutical, food, and fine chemical manufacturing, excelling in granulation, drying, and coating applications. This equipment leverages advanced fluidization techniques with specialized inflow floors to ensure optimal particle processing, offering precise product shape and moisture control. Primarily used for creating pharmaceutical granules and cosmetic powders, it supports batch operations and integrates seamlessly into automated production lines via its full PC control compliant with 21 CFR Part 11. Its through-the-wall installation provides production zone separation, ensuring safety and compliance with ATEX directives. The design includes a pressure shock resistant build with inflatable seals, enhancing operational safety. With throughput capabilities suitable for large batch processing, it accommodates diverse product types like dietary supplements and animal feed pellets. Integration of WIP/CIP systems simplifies cleaning and maintenance, maintaining hygienic standards for demanding production environments.
Benefits
- Enhances production efficiency with optimized airflow and fluidization techniques.
- Increases operational safety through explosion-proof and pressure shock resistant design.
- Reduces cross-contamination risk with through-the-wall installation for production zone separation.
- Streamlines cleaning processes with integrated WIP/CIP systems.
- Ensures compliance with stringent regulatory standards, including 21 CFR Part 11 and ATEX directives.
- Applications
- Food,Feed,Fine chemicals,Cosmetics,Pharmaceutical solids
- End products
- Cosmetic powders,Flavored drink mixes,Instant soup powders,Specialty chemical powders,Animal feed pellets,Pharmaceutical granules,Dietary supplements
- Steps before
- Grinding,Pre-mixing,Weighing,Blending
- Steps after
- Packing,Tablet Pressing,Sterilization,Quality Control
- Input ingredients
- fluid bed spray granulation materials,granulation ingredients,coating materials,liquid inputs
- Output ingredients
- granulated products,dried materials,coated products
- Market info
- Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.
- Automation
- PC control,21 CFR Part 11 compliant
- Pressure Resistance
- Pressure shock resistant
- Cleaning Method
- WIP/CIP systems
- Airflow
- Optimised inflow floors
- Coating Method
- Top,tangential,Wurster
- Explosion Proof
- In accordance with ATEX directives
- Batch Documentation
- Extensive batch data acquisition
- Granulation
- Spray granulation
- Working mechanism
- Fluid bed spray granulation
- Integrated steps
- Granulating,drying,coating
- CIP/SIP
- WIP/CIP systems
- Batch vs. continuous operation
- Batch
- Automation level
- Full automation,21 CFR Part 11 compliant
- Cleaning method
- WIP/CIP
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Production Scale
- Granulation and Drying
- Control panel type
- PC control
- Discharge method
- Automated discharge concepts
- Explosion-proof design
- ATEX compliant
- Fluid bed processor design
- Through-the-wall installation
- Inflatable seals
- Yes
- Coating options
- Top,tangential,Wurster
- Airflow customization
- Optimised airflow through special inflow floors
- Control system
- PC control,21 CFR Part 11 compliant
- Remote maintenance
- With remote maintenance access
- Loading and unloading concepts
- Alternative loading and unloading concepts
- Coating spray processes
- Top,tangential,or Wurster coating
- Cleaning integration
- WIP/CIP systems
- Inflatable seals
- Yes
- Explosion protection
- Explosion-proof in accordance with ATEX directives