Water treatment and lotion preparation for wet wipes

Ensure the integrity of your wet wipe production by implementing continuous and automated water treatment and lotion preparation systems, achieving reliable purification and precise formulation essential for high-quality personal and home care products.

Purifies Water and Prepares Lotion

Teknoweb’s Water Treatment and Lotion Preparation System is engineered for wet wipe production, addressing both water purity and lotion formulation challenges. This system integrates water filtration, separation, desalination, and sterilization with pumps and mixing tanks for lotion preparation. It supports diverse applications, including personal and home care products like baby wipes and industrial cleaning wipes.

Optimized for continuous and automated operations, the system reduces energy consumption with precision motor control. Constructed from AISI 316L stainless steel, it ensures corrosion resistance and hygiene. The PLC-managed Clean In Place (CIP) feature enables automatic internal cleaning with pressurized hot water, minimizing downtime and ensuring safety from bacterial contamination. Highly customizable, Teknoweb provides tailored solutions for varying production volumes and complexities, supporting integration into existing production lines.

Benefits

  • Enhances product quality by ensuring water purity and precise lotion formulation.
  • Reduces production downtime with automated CIP system and quick cleaning cycles.
  • Lowers energy costs through efficient motor control and optimized operations.
  • Provides corrosion resistance and hygiene with AISI 316L stainless steel construction.
  • Customizable to fit specific production volumes and existing line integrations.

General


Applications
Nonwoven products,Tissue products,Home care products,Wet wipes,Personal care solutions
End products
Facial cleansing wipes,Disposable kitchen wipes,Cosmetic wipes,Baby wipes,Antibacterial wipes,Cleaning wipes,Sanitizing wipes,Industrial cleaning wipes,Scented wet wipes
Steps before
water sourcing,water pretreatment
Steps after
wet wipe conversion,packaging
Input ingredients
water,sand,AISI 316L stainless steel,hot water
Output ingredients
pure water,bacteriologically suitable water,high quality lotion,wet wipes,clean surfaces
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Water Treatment Components
Sand filters,electrostatic precipitators,reverse osmosis,UV sterilizers
Material of Construction
AISI 316L stainless steel
Automation
PLC-controlled
Capacity
Single and multiple wipes production lines
CIP Process
Insulated and heated tank,spray-ball system
Lotion Preparation Components
Pumps,piping,mixing tanks

Operating Characteristics


Water treatment steps
Sand filters,electrostatic precipitators,reverse osmosis,UV sterilizers
Lotion preparation process
Pumps,piping,mixing tanks
CIP process
Insulated and heated tank with spray-ball system
Automation level
PLC-controlled
Material used
AISI 316L stainless steel
Batch vs. continuous operation
Batch
Capacity customization
Single or multiple production lines

Material Compatibility


AISI 316L stainless steel usage
Yes

Physical Characteristics


Material used
AISI 316L stainless steel
Customization
Ad hoc water purifying systems for larger units
Components
Pumps,piping,mixing tanks
Compliance to design standards
Clean design with slopes and surfaces avoiding residue
Control panel type
PLC-controlled
CIP System
Insulated and heated tank with spray-ball

Custom Options


Control panel type
PLC-controlled
Material
AISI 316L stainless steel
Customization of water treatment units
Ad hoc designs for larger units