Customized process plants for plant-based beverages
Efficiently scale your production of plant-based beverages with modular process plants that offer precise simulation of industrial-scale conditions, ensuring consistent quality and reproducibility.
Simulates Industrial-Scale Aseptic Processing
The HT220DSI UHT Direct Steam Injection Pilot Plant from OMVE offers an exceptional solution for R&D departments and food manufacturers looking to develop and refine plant-based beverages and dairy alternatives. This system employs a direct steam injection method coupled with a high-pressure homogenizer for precise pasteurization and sterilization. Ideal for producing oat milk, almond milk, soy milk, and more, it maintains product integrity while ensuring sterilization and aseptic filling. Handling capacities up to 1000L, it supports various configurations to suit specialized processes, including varying holding times. The fully automated system seamlessly integrates into existing setups, featuring PLC control for optimal production efficiency and remote monitoring. Designed with stainless steel materials, it ensures reliability and durability while meeting industry standards. Equipped with cleaning-in-place (CIP) and sterilizing-in-place (SIP) capabilities, it facilitates easy maintenance without contamination risk. OMVE also provides extensive customization to meet specific production needs.
Benefits
- Ensures product consistency and safety with precise sterilization and aseptic filling.
- Enhances production flexibility with customizable configurations and capacities.
- Facilitates seamless R&D scaling from pilot to full production.
- Reduces operational costs with efficient steam injection and energy optimization.
- Simplifies maintenance and cleaning with built-in CIP/SIP systems.
- Applications
- Plant-based beverages,Alcoholic drinks,Soups,Sauces,Nutraceuticals,Fats,Still drinks,Oils,Carbonated drinks,Margarine,Baby food,Tea,Ice creams,Dairy,Juices
- End products
- Lager,Infant formula,Vegan ice cream,Protein shakes,Cheese,Pasta sauce,Orange juice with pulp,Beer,Oat milk,Almond milk,Vitamin-enriched drinks,Sparkling water,Yogurt,Soda,Olive oil,Tomato soup,Whiskey,Soy milk,Butter,Iced tea,Kombucha,Fruit puree,Gelato,Spreadable margarine
- Steps before
- Product preparation,Blending,Mixing,Emulsifying
- Steps after
- Sterilization,Packaging,Filling,Cooling,Structuring
- Input ingredients
- plant-based materials,dairy ingredients,fats and oils,carbonated drink components,ice cream mixtures,still drink ingredients,nutraceutical components,alcoholic drink ingredients,soups and sauces materials,baby-food ingredients,juice with particles,tea ingredients,high viscous product materials,margarine ingredients
- Output ingredients
- shelf-stable plant-based beverages,sterilized dairy alternatives,carbonated beverages,shelf-stable juices,infant nutrition products,emulsified margarines,shelf-stable soups and sauces,ready-to-drink still beverages,homogenized dairy products
- Market info
- OMVE is known for manufacturing pilot and small-scale processing equipment for the food and beverage industry, specializing in pasteurization, carbonation, fermentation, and homogenization systems, with a strong reputation for innovation and quality in engineered-to-order solutions.
- Capacity
- 10L/h to 1000L/h
- Automation
- Fully automated
- Heat Treatment Type
- Direct and indirect
- High-pressure Homogenization
- Included
- Fermentation Vessel Pressure
- Pressurized
- Cleaning Method
- CIP/SIP
- Cooling Option
- Additional cooling module
- Batch vs. Continuous
- Batch
- Filling Type
- Hygienic/aseptic fillers
- Pasteurization and Sterilization System
- UHT system
- Carbonation Capability
- Batch carbonator
- Particle Handling
- Carbonates products with particles
- Customization
- Modular and Customized
- Drying Method
- Spray Drying
- Aseptic Processing
- Sterilized environment
- Automation level
- Fully automated
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP capability
- CIP / SIP
- Cleaning method
- CIP / SIP / Manual
- Direct Steam Injection
- Available
- Heat Treatment
- Direct and Indirect
- Modular Configuration
- Available
- Pasteurization
- Available
- Pressure Control
- Available
- Scalability
- 10L/h to 1000L/h
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Foaming
- High to low
- Container size and shape
- Variable
- Sterility level
- Sterile / Non-sterile
- Modular Design
- Yes
- Tank Capacity
- 10L/h - 1000L/h
- Control panel type
- Fully automated
- Control panel type
- HMI with touch screen
- Integration possibilities
- PLC / SCADA system
- Capacity range customization
- 10L/h to 1000L/h
- Modular design
- Configurable pilot plants
- Component customization
- High-pressure homogenizer,UHT system
- Holding time options
- Multiple configurations
- Product type flexibility
- Plant-based,dairy,juices,etc.
- Temperature control
- Direct steam injection