Containment tablet coater for high-potency pharmaceuticals
Ensure operator safety and maintain stringent OEB 4 compliance while coating tablets with high-potency active pharmaceutical ingredients, streamlining processes like sampling and cleaning within your production line.
Coats High-Potency and Sensitive Pharmaceutical Tablets
The SECURECOAT 125 from ACG is a containment tablet coater specifically engineered for processing high-potency pharmaceuticals such as oncological, biopharmaceutical, and cytotoxic drugs. What sets it apart is its comprehensive containment system incorporating bins and split valves to ensure operator safety while maintaining full compliance with OEB 4 occupational exposure levels. This equipment excels in batch processing, accommodating up to 125 liters, and effectively coats tablets, micro-tablets, and pellets with precision.
The SECURECOAT 125 employs a vacuum-based sampling mechanism for accurate, contained sampling during production runs and features uniquely designed baffles that match the mixing efficiency of SMARTCOATER X•ONE baffles. Its cleanability is enhanced by strategically positioned wash-in-place nozzles, simplifying the cleaning process significantly.
For seamless integration into modern production lines, the coater is equipped with ACG’s X•ONE command and control system, ensuring intuitive monitoring, while adhering to ATEX, GAMP 5, and 21 CFR Part 11 standards. Whether you’re dealing with solid pharmaceutical forms or granules, the SECURECOAT 125 offers a robust, customizable solution for safe, efficient tablet coating.
Benefits
- Enhances safety by ensuring complete operator protection with full containment during high-potency drug processing.
- Increases efficiency and reduces cross-contamination with quick, thorough cleaning via wash-in-place systems.
- Improves product quality with precision coating supported by uniquely designed baffles for optimal tablet rolling.
- Seamlessly integrates into production lines with advanced, intuitive control systems compliant with industry standards.
- Reduces exposure risks and meets regulatory requirements with OEB 4 compliance for handling potent pharmaceuticals.
- Applications
- Cytotoxic drugs,Pharmaceutical tablets,Pellets,Hormonal drugs,Biopharmaceutical tablets,Micro-tablets,Oncological tablets,High-potency drugs
- End products
- Ibuprofen pellets,Micro-coated aspirin tablets,Fentanyl patches,Tamoxifen tablets,Infliximab tablets,Levonorgestrel pills,Docetaxel capsules,Aspirin tablets
- Steps before
- Granulation,Tablet compression
- Steps after
- Drug coating,Seal coating,Sugar coating,Packaging
- Input ingredients
- high-potency active pharmaceutical ingredients,oncological drugs,cytotoxic drugs,biopharmaceutical drugs,hormonal drugs
- Output ingredients
- coated tablets,coated micro-tablets,coated pellets
- Market info
- ACG World is known for its expertise in manufacturing pharmaceutical and nutraceutical processing and packaging machinery, offering innovative equipment solutions and maintaining a strong reputation for quality and reliability in the global market.
- Working volume
- 38 - 125 l
- Tablet size
- 38 l - 125 l
- Micro-tablet size
- 38 l - 100 l
- Pellet size
- 63 l - 100 l
- Automation
- ACG’s X•ONE command and control system
- Compliance
- ATEX,GAMP 5,21 CFR Part 11
- Batch vs. continuous operation
- Batch
- Automation level
- ACG’s X•ONE command and control system
- CIP/SIP
- Wash-in-Place (WIP)
- Cleaning method
- Wash-in-Place (WIP)
- Changeover time
- Far simpler washing
- Safety compliance
- ATEX,GAMP 5,21 CFR Part 11
- Abrasion resistance
- Yes
- Biological compatibility
- HPAPI compatible
- Cleanability
- Easy to clean,WIP system
- Corrosive resistance (e.g. acids)
- OEB 4 compliant materials
- Density/particle size
- 38–125 l tablets
- Containment Level
- OEB 4
- Suitable Coating Types
- Film,Seal,Sugar,Drug
- Product Form
- Tablets,Micro-tablets,Pellets
- Batch Size
- 38 - 125 liters
- Batch capacity
- Up to 125 l
- Tank size
- 125 l max
- Discharge method
- Contained product discharging system
- Feed method
- Contained product charging system
- Control panel type
- X•ONE command and control system
- Integration possibilities
- Compatible with ATEX,GAMP 5,21 CFR Part 11