Casing and flavor preparation kitchens for tobacco industry

Enhance your tobacco product versatility with precision-engineered kitchens for seamless preparation and integration of complex casing and flavor components, ensuring consistency and quality from batch to batch.

Mixes and Transfers Flavoring Liquids for Tobacco

The Casing and Flavour Preparation Kitchen from COMAS Italy is a bespoke solution for tobacco companies looking to enhance their flavoring process. Designed to manage the intricate tasks of ingredient transfer, mixing, and heating, this system ensures homogeneous flavor integration for products like tobacco cut rag and molasses mixtures. It operates with a fully automated batch management system, supported by highly accurate flow control for precise liquid transfer. Each kitchen can handle various stages of flavoring from dry powder mix to liquid integration, with steam or electrical heating options. It’s constructed from AISI 316 stainless steel, ensuring durability and resistance to corrosion, while complying with ATEX standards for explosion-proof operation. The system also boasts an automated cleaning system and comprehensive recipe and batch traceability, offering a seamless addition to your production line with reduced downtime and enhanced efficiency.

Benefits

  • Enhances production consistency with precise batch management and traceability.
  • Reduces energy costs through efficient steam or electrical heating options.
  • Minimizes contamination risk with automated cleaning and hygienic pipe fittings.
  • Complies with safety regulations via explosion-proof design.
  • Decreases installation time with pre-assembled kitchen systems.

General


Applications
Tobacco,Molasses
End products
Tobacco cut rag,Flavored tobacco stems,Flavored tobacco strips,Molasses infused tobacco,Molasses mixtures for shisha
Steps before
Ingredient Transfer,Material Handling,Material Storage
Steps after
Batch Management,Product Transfer,Site Installation
Input ingredients
bulk ingredient transfer,dry powder material,casing preparation ingredients
Output ingredients
homogeneous casing,flavouring liquids
Market info
Comas (Coesia Group) is renowned for designing and manufacturing cutting-edge machinery for the tobacco industry, specializing in primary tobacco processing solutions, and known for its innovation, reliability, and tailored equipment solutions.

Technical Specifications


Automation
Fully automated
Batch traceability
Fully integrated
Cleaning system
Fully automated vessel and pipework cleaning systems
Heating method
Steam or electrical heating
Transfer accuracy
Highly accurate flow control
Material
AISI 316 grade stainless steel
Compliance
Fully ATEX compliant

Operating Characteristics


Automation level
Fully Automated
Batch vs. continuous operation
Batch
CIP/SIP
Fully automated vessel and pipework cleaning systems
Heating method
Steam or electrical
Integrated recipe management
Fully integrated
Traceability system
Batch traceability management systems
Compliance
ATEX compliant / Explosion Proof


ATEX certification
Explosion Proof

Physical Characteristics


Compact footprint
Varies based on configuration
Tank shape
Cylindrical
Tank size
Varies,potentially in excess of 100 vessels
Discharge method
Direct liquid transfer
Material of construction
AISI 316 grade stainless steel
Pipework material
Quick-release hygienic fittings
Heating method
Steam or electrical
Compliance
ATEX compliant or "Explosion Proof"

Custom Options


Heating Method
Steam or electrical heating
Material Transfer System
Bulk ingredient transfer and handling
Quick-release Fittings
Hygienic quick-release pipe fittings
Mobile Vessels
Mobile self-contained vessels
Assembly
Pre-assembled at manufacturing facility