Precision size grader for tomatoes and round fruits

Ensure precise grading and sorting of tomatoes and round fruits to optimize downstream processing, enhancing product consistency and reducing waste in your production line.

Processes and Sorts Raw Food Products Efficiently

The Receiving, Washing, and Sorting Systems from CFT Group are engineered to enhance efficiency in food processing lines, handling everything from fruits and vegetables to dairy and edible oils. Designed for high-capacity operations, these systems excel in processing and grading raw products through reliable and continuous multi-stage processes. With a throughput capacity ranging from 480 to 4,800 tons per day, they seamlessly integrate with existing production lines, ensuring smooth upstream and downstream transitions.

Powered by advanced PLC automation, these systems support remote monitoring, optimizing operations while minimizing energy consumption. Constructed from hygienic stainless steel, the equipment ensures durability and resistance to corrosion, suitable for rigorous food safety standards. Custom engineering support allows for tailored system configurations to meet specific plant requirements. The inclusion of a comprehensive CIP (Clean-In-Place) mechanism facilitates efficient and contamination-free maintenance, making it ideal for continuous use in demanding environments like tomato paste, sauce, and dairy production.

Benefits

  • Enhances product quality with precise sorting and grading.
  • Minimizes water usage while maintaining high hygiene standards.
  • Boosts production efficiency with continuous and automated operation.
  • Extends equipment lifespan through robust stainless steel construction.
  • Adapts easily to varying production needs with customizable configurations.

General


Applications
Other foods,Ketchup,Sauces,Milk,Jams,Fruits,Tomato,Vegetables,Edible oil,Dairy
End products
Extra virgin olive oil,Canned beans,Apple slices,Fruit cocktails,Mixed vegetable packs,Dairy creamer,Cream cheese,Milk powder,Ketchup bottles,Yogurt cups,Sunflower seed oil,Marinara sauce,Strawberry preserves,Tomato paste,Processed peas,Canned whole tomatoes,Diced tomatoes,Fruit jams
Steps before
Harvesting,Transporting,Receiving,Unloading,Pre-washing
Steps after
Peeling,Chopping,Extracting,Enzymatic inactivation,Evaporating,Sterilizing,Pasteurizing,Aseptic filling,Packing
Input ingredients
tomatoes,fruits,vegetables
Output ingredients
sorted tomatoes,sorted fruits,sorted vegetables,cleaned tomatoes,cleaned fruits,cleaned vegetables
Market info
CFT Group specializes in manufacturing engineered-to-order equipment for the food and beverage industry, renowned for its innovative processing and packaging solutions, focusing on sustainability and advanced technology.

Technical Specifications


Capacity
480–4,800 tons/day
Material
Stainless steel
Size Grader Range
20 to 90 mm
Automation
PLC-controlled
Unloading Capacity
Up to 200 tons/hour
Inclination
Adjustable hoses for flooding gondolas
Operation Time
24/24h
Product Receiving Options
Boxes,bins,gondola
Speed Control
PLC-controlled speed adjustment
Capacity of Elevator
Variable,heavy-duty construction

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
Automation level
Manual / PLC / SCADA
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture
CIP/SIP
CIP 121°C / SIP 135°C

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Yes
Cleanability
High
Corrosive resistance (e.g. acids)
Yes
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Discharge method
Bin / Truck unloading
Material
Stainless steel
Roller distance
20 to 90 mm
Working capacity range
20 tons/hour to 100 tons/hour

Custom Options


Modular configuration
Tailor designed for each production need
Distance between grading rollers
20 to 90 mm
Recovery channel
Optional for minimizing waste during malfunctions
Device type
Bin or truck unloading
Sort size adjustment
Up to 3 different sizes,adjustable
Device Configuration
Custom dimensions and optional fittings
Customizable sorting
Manual or electronic through optical sorters
Elevator type
Plastic belt,stainless or roller porters options
Flooding method
Adjustable hoses for flooding gondolas
Processing speed control
Variable speed control
Storage capacity
For buffering,working capacity from 20 to 100 tons/hour