Industrial fruit bin washing system
Optimize your fruit and vegetable processing with a high-speed bin washing system that ensures thorough cleaning, automatic soil detection, and efficient water usage, crucial for maintaining product quality and operational efficiency.
Cleans and Inspects Fruit and Vegetable Bins
The UNI BINS WASH 300, from Unitec S.p.A., is an industrial bin cleaning system engineered for efficiency in the food and agriculture industries. This system is exceptional in its integration of optical inspection and automatic cleaning processes. It operates by using a multi-stage cleaning system, including optical detection to assess bin soiling levels, optimizing the wash cycle from five available programs. This system is ideal for applications ranging from applesauce and avocado oil production to pomegranate seeds and blueberry concentrate processing.
Capable of processing up to 100 bins per hour, the UNI BINS WASH 300 utilizes a low- and high-pressure cleaning regimen, incorporating a self-cleaning rotary filter and motorized mesh filter for effective filtration. For demanding environments, an optional water purification system can be included for enhanced water management. Designed for seamless integration, this unit features a bin destacker and stacker to streamline workflow, alongside automatic tipping for foreign object recovery.
With an energy-efficient design, it operates with an installed power of 40 kW, which can be increased to 52 kW with an optional hot water feature. This system provides substantial energy and water savings due to its intelligent, automatic adjustment capabilities. Tailored to meet various operational needs, it is fully automated for continuous high-speed operations, thereby minimizing downtime and ensuring consistent bin hygiene.
Benefits
- Enhances operational efficiency by processing up to 100 bins per hour.
- Reduces water and energy consumption with intelligent, program-driven cleaning cycles.
- Maintains high hygiene standards with automatic optical inspection and customized wash programs.
- Minimizes labor requirements through fully automated destacking, tipping, and stacking processes.
- Supports sustainable operations with optional water purification and filtration systems.
- Applications
- Vegetables,Fruit bins,Fruits,Vegetable bins
- End products
- Kiwifruit jam,Hazelnut butter,Cherry pie filling,Plum compote,Diced peaches,Orange juice,Roasted chestnuts,Lemon cordial,Pomegranate seeds,Blueberry concentrate,Avocado oil,Mandarin segments,Applesauce,Grapefruit juice,Cucumber pickles,Pear puree
- Steps before
- Bin Collection,Bin Destacking,Foreign Object Removal
- Steps after
- Bin Stacking,Clean Bin Collection
- Input ingredients
- fruit bins,containers,soiled bins,bins with foreign objects
- Output ingredients
- clean bins,optimized cleaning,high cleanliness bins,sorted bins
- Market info
- Automation
- Intelligent,automatic adjustment system
- Capacity
- Up to 100 bins/hour
- Water Volume in Tank for Low Pressure Washing
- 2000 L
- Max. Water Consumption for High Pressure Washing
- 1,800 l/h
- Power Installed
- 40 kW (52 kW with hot water option)
- Voltage
- 300/380V
- Air Consumption
- 2400 Nl/h
- Bin Dimensions
- From 1100 x 1100 mm to 1200 x 1200 mm,(H) max. 800 mm
- Overall Dimensions of Line
- (B) 2500 mm x (H) 4800 mm with roofing / 4000 mm without roofing (L) 27500 mm
- Detection Type
- Optical system to detect soiling level
- Cleaning Method
- Low pressure and high pressure cleaning
- Automation
- Optical vision system with videocamera
- Cleaning Programs
- 5 available
- Automation level
- Automatic with optical system
- Soiling detection
- Optical vision system
- Cleaning program selection
- Automatic,based on soiling level
- Bin handling
- Automatic destacking and stacking
- Operational flow
- Inline Continuous
- Cleaning method
- Low and high pressure options
- Filtration system
- Self-cleaning rotary filter
- Object recovery
- Automatic tipping system
- Throughput capacity
- Up to 100 bins/hour
- Abrasion resistance
- Yes
- Corrosive resistance (e.g. acids)
- Yes
- Cleanability
- High
- Density/particle size
- Not applicable
- Machine footprint
- 2500 mm x 4800 mm x 27500 mm
- Bin dimensions
- 1100 x 1100 mm to 1200 x 1200 mm,max. height 800 mm
- Discharge method
- Automatic bin stacking and collection
- Control panel type
- PLC-controlled
- Cleaning program options
- Ultra rapid,Rapid,Medium,Slow
- Bin dimension compatibility
- 1100 x 1100 mm to 1200 x 1200 mm
- Water purification system
- Woven fabric filter (on request)