Continuous wet granulation equipment

Achieve optimal particle size and uniformity in pharmaceutical production with our continuous wet granulation equipment, designed to improve process efficiency and ensure high-quality tablet formulations by precisely controlling moisture content and granule density.

Produces High-Purity Water for Injection

AUSTAR’s Full-Membrane WFI Generation System is engineered to meet the rigorous demands of pharmaceutical and biotechnology sectors. This system uniquely combines full-membrane technology with a multi-stage purification process to produce high-purity water for injection, crucial for sterile and non-sterile API production. The system’s automation and PLC integration facilitate seamless operation within complex production lines, while its high throughput capability ensures efficient water production suitable for scales from laboratory to industrial. Built with durable stainless steel, it resists corrosion and is compatible with harsh chemicals. It complies with GMP and FDA standards, with integrated CIP systems for streamlined maintenance, making it ideal for manufacturing monoclonal antibodies, vaccines, and various pharmaceutical formulations. Customization options are available, backed by comprehensive engineering support.

Benefits

  • Ensures pharmaceutical-grade water purity, crucial for sterile production processes.
  • Reduces operational costs with energy-efficient membrane technology.
  • Streamlines integration with existing systems via PLC-controlled automation.
  • Meets stringent regulatory standards, ensuring compliance and safety.
  • Minimizes maintenance downtime with easy-to-clean CIP system.

General


Applications
Sterile api production,Pharmaceutical tablets,Fine chemicals,Nutraceuticals,Sterile formulations,Biopharmaceuticals,Non-sterile api production,Pharmaceutical formulations
End products
Acetylcysteine effervescent tablets,Ibuprofen tablets,Omega-3 soft gels,Dietary supplements capsules,Vaccines,Insulin,Vitamin c tablets,Monoclonal antibodies,Chemotherapy drugs,Antiviral medications,Penicillin injections,Multivitamin tablets,Lutein supplements,Epinephrine autoinjectors,Paracetamol tablets
Steps before
Ultrafiltration,Depth Filtration,Filtration Facility Setup,Charging Materials,Mixing,Biological Fermentation,Water Purification
Steps after
Sterilization,Filling,Inspection,Cleaning,Packaging,Drying,Track and Trace Marking
Input ingredients
water for injection (WFI),purified water,raw pharmaceuticals,chemical powders,biological materials,animal bedding,cell culture media,single-use biocontainers,single-use powder transfer vessels,hydrogen peroxide,isopropanol,quaternary disinfectants,phenolic disinfectants
Output ingredients
sterile pharmaceuticals,packaged drugs,clean steam,bioprocessed materials,solid dosage forms,tablet drugs,freeze-dried products,aseptic products
Market info
Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.

Technical Specifications


Accuracy
±0.5–2%
Air speed
1–20 m/s
Automation
PLC-controlled
Batch size
5–100 kg
Capacity
50–2000 kg/h
Cycle temperature
121–135°C
Efficiency
Low kWh/kg
Filling method
Volumetric / gravity
Feed rate
50–1000 kg/h
Filtration type
Depth / membrane / crossflow

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Energy efficiency
0.5–2 kWh/kg moisture
Cleaning method
CIP / Manual

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Customizable
Tank shape
Full-membrane/WFI TANK
Control panel type
Automation Control,Monitor System
Discharge method
POU Piping