Batch mixer for animal feed
Streamline your mixing process with a high-speed batch mixer that delivers up to 20 mixing cycles per hour while ensuring minimal cross-contamination and exceptional mixing quality for free-flowing dry solids.
Processes and Mixes Dry Solids Efficiently
The Speedmix Batch Mixer from Bühler Group excels in efficiently processing dry solids for a range of industries from animal feed to cosmetics. With its innovative design, the Speedmix achieves unrivaled mixing homogeneity through precisely engineered mixing elements that operate at high speeds, completing cycles in just 90 seconds. This mixer is built for diverse applications, including poultry feed, fish meal, and ground spices, delivering up to 20 mixing cycles per hour. Its automated system supports seamless integration into existing production lines, featuring closed-loop control via a multi-sensor NIR system for real-time monitoring of moisture, protein, and fat content. Designed with minimal cross-contamination in mind, the Speedmix holds residues to under 0.05%, thanks to hygienic flaps and seals suitable for powder additives as fine as 100 microns. This machine’s user-centric maintenance, like adjustable paddles and easy-access cleaning, ensures minimal downtime, while the option for a stainless-steel construction offers durability under demanding conditions. Ideal for high-capacity operations, the Speedmix caters to those demanding precision and efficiency in batch processing.
Benefits
- Enhances productivity with up to 20 high-quality mixing cycles per hour.
- Minimizes cross-contamination risks with hygienic design and efficient residue management.
- Allows precise ingredient control through real-time monitoring of moisture, protein, and fat levels.
- Reduces operational downtime with user-friendly maintenance and adjustable components.
- Accommodates diverse production needs with customizable mixing capacities and configurations.
- Applications
- Chemicals,Animal feed,Insect technology,Oilseeds,Pet food,Pulses,Paddy,Wheat,Grain,Cosmetics,Nuts,Spices,Vegetables,Aqua feed,Rice,Biomass,Dried fruits,Dairy
- End products
- Sunflower oil,Dog kibble,Roasted almonds,Wood pellets,Lentil flour,Ground turmeric,Cream base,Cornmeal,Milk powder,Brown rice,Poultry feed,White rice,Flour,Cricket flour,Fish meal,Dried apple slices,Perfume oil
- Steps before
- Grinding,Drying,Dehulling,Conditioning,Extrusion
- Steps after
- Packing,Pelleting,Coating,Weighing,Dosing,Sifting,Grading
- Input ingredients
- free-flowing dry solids,animal feed ingredients,powder additives
- Output ingredients
- mixed animal feed,processed materials,homogeneous mixtures
- Market info
- Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.
- Mixing Cycles per Hour
- Up to 20 cycles
- Mixing Time
- 90 seconds
- Mixing Capacity
- 100 to 10000 liters
- Residual Material
- < 0.05% for dry goods
- Variation Coefficient (CV)
- 2 to 5% at 1
- Discharge Time
- Less than 10 seconds
- Liquid Addition Percentage
- Up to 5%
- Material Compatibility
- Dry solids
- Mixing cycles per hour
- Up to 20
- Mixing time
- 90 seconds
- Batch operation
- Batch
- Discharge time
- Less than 10 seconds
- Homogeneity
- CV of 2 to 5%
- Load start capability
- Soft starter under full load
- Liquid addition during mixing
- Up to 5%
- Overflow prevention
- Profile rubber seals
- Material residue minimization
- < 0.05%
- Automation level
- Standalone or integrated
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Mixing chamber capacity
- 100 to 10000 liters
- Discharge method
- Twin discharge flaps
- Footprint
- Compact design
- Material of construction
- Stainless steel options
- Opening type
- Complete trough opening
- Control panel type
- Digital control interface
- Control panel type
- Touchscreen / PLC interface
- Integration possibilities
- Standalone / Smart factory integration
- Discharge method
- Twin discharge flaps
- Material of construction
- Stainless steel / Optional full stainless steel chamber