Industrial washing skid for pharmaceutical components

Ensure precise cleaning and drying of pharmaceutical components with a high-efficiency skid, designed to integrate seamlessly with your production line and optimize detergent usage through advanced dosage regulation.

Washes and Dries Pharmaceutical Equipment Components

The HYDROWASH from IMA Group is a compact washing skid explicitly engineered for pharmaceutical, biotech, and chemical industries. Its unique capability to integrate seamlessly into existing production lines makes it a vital asset for washing and drying equipment like fluid bed processors and capsule fillers. Featuring an efficient dosage regulation system, HYDROWASH ensures precise detergent use, enhancing sanitation while minimizing resource consumption. With options for steam or electric air handling for drying, it accommodates up to three detergents, automating the dosing process. It operates with a water flow of up to 120 liters per minute, allowing for rapid yet thorough cleaning. Designed in compliance with the highest GMP standards, it is equipped with mass and ultrasonic flow meters for accurate flow rate measurements and detergent dosing. This ensures optimal cleaning efficacy and compliance with regulatory demands.

Benefits

  • Enhances production efficiency by seamlessly integrating into existing cleaning processes.
  • Minimizes resource use with precise detergent dosing and water flow regulation.
  • Ensures compliance with GMP standards, supporting regulatory adherence.
  • Reduces manual labor and maintenance time with automated washing and drying systems.
  • Optimizes space utilization with its compact design suitable for limited work areas.

General


Applications
Nutraceuticals,Biopharmaceuticals,Capsules,Pharmaceutical tablets
End products
Multivitamin gummies,Omega-3 fish oil capsules,Biopharmaceutical protein powders,Antibiotic capsules,Antiviral tablets,Antacid tablets,Probiotic capsules,Vitamin c capsules,Paracetamol tablets
Steps before
Granulation,High Shear Mixing,Fluid Bed Processing,Tablet Pressing,Capsule Filling
Steps after
Drying,Coating,Quality Control,Packaging
Input ingredients
sanitary water,detergents,parts to be cleaned,IBCs,high shear mixer granulators,fluid bed processors,tablet presses,capsule fillers,coating pans
Output ingredients
cleaned parts,washed components,dry components
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Water flow
70 or 120 l/min
Inlet pressure
1÷3 bar
Working pressure
6 bar
Maximum temperature
85°C
Power supply
400 V – 50 Hz – 3 phase AC
Installed power
6 kW
Automation
Automatic dose regulation
Flow measurement
Mass and ultrasonic flow meters

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Stand-alone
CIP/SIP capability
WIP/CIP systems
Integrated steps
Washing,Drying
Washing cycle optimisation
Multiple device options
Detergent dosing
Automatic dose regulation

Material Compatibility


Cleanability
GMP-compliant
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact design
Yes
Footprint
Easily positioned inside working area
Customization Options
WIP/CIP system integration
Control panel type
Human-machine interface

Custom Options


Compact design
Yes,for easy positioning
Drying unit options
Steam or electric Air Handling Unit
MCL column
Direct connection to HYDROWASH
Centrifugal pump for water pressurisation
Yes