Dual-jacketed reactor for decarboxylation processes

Streamline your decarboxylation process with a dual-jacketed reactor that ensures precise temperature control, efficient mixing, and superior vacuum processing to optimize the quality and yield of your valuable extracts and formulations.

Facilitates Decarboxylation and Temperature-Controlled Mixing

The SR200 Dual-Jacketed 200L 316L Stainless Steel Reactor from Across International offers precision and reliability in decarboxylation processes essential for industries like pharmaceuticals, nutraceuticals, and botanical extraction. It features a dual-jacketed system for superior temperature control, ensuring optimal conditions for creating products like CBD oils and herbal extracts. Its electro-polished internal chamber reduces surface roughness, enhancing vacuum processing efficiency and lifespan. With a capacity of 200 liters, the SR200 is ideal for batch operations and can handle a variety of liquid and gas products in manual and semi-automatic setups. Integrated with a shell and tube heat exchanger for effective condensing, the reactor is constructed from pharmaceutical-grade 316L stainless steel, offering excellent corrosion resistance. ETL and CSA certifications ensure compliance with industry standards, while customization options, including various impeller designs and clamp fittings, allow tailored solutions to specific production needs.

Benefits

  • Enhances product quality with precise temperature control and mixing.
  • Increases operational efficiency through reduced surface roughness, improving vacuum performance.
  • Offers prolonged equipment lifespan by minimizing wear with durable 316L stainless steel construction.
  • Complies with safety and industry standards, ensuring reliable and consistent performance.
  • Customizable for specific production needs, providing flexibility in various applications.

General


Applications
Liquid formulations,Fine chemicals,Pharmaceuticals,Pharmaceutical tablets,Nutraceuticals,Botanical extraction,Biopharmaceuticals,Food and beverage,Industrial chemicals,Life science,Biofuel,Essential oils
End products
Biodiesel,Ethanol-based hand sanitizers,Vitamin d supplements,Cbd oil,Liquid cough syrup,Thc distillate,Herbal extracts,Fragrance oils,Pharmaceutical-grade insulin,Flavor extracts,Omega-3 fish oil
Steps before
Purification,Drying,Heating,Mixing
Steps after
Cool Down,Filtration,Vacuum Application,Product Collection
Input ingredients
Cannabis biomass,Ethanol,Acetone,Heptane,Hexane,Isopropyl Alcohol,Methanol,Pentane,Heat transfer fluids
Output ingredients
Decarboxylated oils,Distillate,Crude oil,Extract oil,Condensate
Market info
Across International is known for manufacturing high-quality thermal management equipment, such as vacuum ovens, furnaces, and laboratory equipment, with a strong reputation for reliability and innovation in industries like materials research, cannabis processing, and laboratory testing.

Technical Specifications


Volume
200L
Material
316L grade stainless steel
Interior Finish
ElectroPolished
Pressure
Ultimate vacuum level
Temperature Range
-55°C to +250°C (-67°F to +482°F)
Agitator Structure
Propeller,3-blade,dual-layer
Cooling Capacity
-30°C/-22°F 30L/min 40L vol chiller
Rotation (Electric Motor)
450 rpm max. (±8%)
Rotation (Pneumatic Motor)
450 rpm max. (±8%)
Power (Electric Motor)
200 watts,1/4 HP
Compressed Air Pressure Range
30 to 80 psi (0.2 to 0.55 MPa)
Number of Condenser Tubes
70
Condensing Area
0.89 m²
Drum Size
10L x 2

Operating Characteristics


Batch vs. continuous operation
Batch
Automation level
Manual / PLC
Cleaning method
Manual
Temperature control
-55°C to +250°C
Pressure gauge
Positive/negative
Integrated stirring motor controller
Yes
Vacuum capability
1 Torr

Material Compatibility


Corrosive resistance (e.g. acids)
Available
Biological compatibility
Available
Cleanability
High,due to Electropolished surfaces
Density/particle size
Suitable for 316L SS applications


ETL Certification
UL and CSA standards
Peer Review
C1D1 peer review by PSI (optional)

Physical Characteristics


Machine Footprint
43 x 34 x 90 inches (WxDxH)
Tank Shape
Cylindrical
Material
316L Stainless Steel
Vessel Volume
200 liters
Jacket Type
Dual Jacketed
Drain Port Size
6 inches
Port Configuration
Triclamp Connections
Frame Material
304 Stainless Steel
Mobility
Swivel Casters
Insulation
Sealed Outer Insulation Jacket

Custom Options


Stirrer Type
Standard,Type A-H
Reactor Vessel Type
Dual jacketed,non-filtered / with filter assembly
Stirring Motor Type
Electric / Pneumatic
Lid Customization
Customized lid for various applications
Clamp Choice
Bolted / Pin Clamp
Condenser Chiller Option
No chiller / Ai C30 220V chiller