Mixer for low to medium viscosity products

Optimize your mixing, dosing, and homogenization processes with a versatile mixer designed to handle a wide range of viscosities, ensuring seamless integration and efficiency in your production line.

Mixes, Homogenizes, and Emulsifies Liquids and Powders

The LiquidMaster 50-160 by Daniatech is a versatile high-shear rotary mixer designed to enhance the efficiency of mixing, homogenizing, and emulsifying operations in the dairy, food, beverage, and personal care industries. Operating on the rotor-stator principle, it efficiently circulates approximately 75% of the liquid back into the vessel, ensuring thorough mixing. This equipment is capable of handling both low to medium viscosity products on its own, while high-viscosity applications (>250 cP) benefit from positive feeding.

The LiquidMaster is ideal for producing recombined dairy products, sugar solutions, and emulsifiers, meeting the diverse mixing needs of its target industries. With a capacity to handle up to 60 kg/min of powder and 200 liters of liquid, it excels in batch production scenarios. The mixer integrates seamlessly into existing processes with its table-mounted ergonomic design and tri-clamp fittings, allowing easy connection to existing lines.

Equipped with a compact control cabinet for speed adjustments and start/stop operations, the LiquidMaster enhances process control and operational effectiveness. Available options include double mechanical shaft seals and alternative voltage configurations, facilitating customization to specific process requirements. For maintenance, the design incorporates a CIP spray ball for effective cleaning, ensuring minimal downtime and maintaining hygiene standards.

Benefits

  • Ensures uniform product quality with efficient homogenization and emulsification.
  • Minimizes labor demands through ergonomic table integration and straightforward controls.
  • Offers versatile application potential across various industries from dairy to personal care.
  • Reduces operational costs with energy-efficient high-shear mixing.
  • Facilitates easy cleaning and maintenance with integrated CIP system.

General


Applications
Sauces,Sweetened condensed milk,Infant formula,Cheese,Processed cheese,Soft drinks,Ice cream mix,Dairy,Soups,Hummus,Condiments,Cream cheese,Analogue cheese,Recombined milk,Juices,Syrups,Personal care,Pet food,Flavoured milk,Biotech,Concentrates,Dulce de leche,Plant-based beverages,Confectionary,Liquid batters,Mayonnaise,Spreadable cheese
End products
Steps before
Purification,Emulsification,Grinding
Steps after
Homogenisation,Sterilization,Packing
Input ingredients
powders,liquids,sugar solutions,recombined dairy products,emulsifiers,stabilisers,brine
Output ingredients
homogenised mixture,1µ lump-free mixture
Market info
Daniatech specializes in manufacturing industrial mixers and processing equipment, known for innovation and high-quality engineering, specifically within the food, beverage, and pharmaceutical industries. Their solutions are tailored to improve efficiency and performance in production processes.

Technical Specifications


Motor Power
7.5 kW / 11 kW
Flow Rate
25 m³/h / 30 m³/h
Mixing Capacity
15 m³/h / 20 m³/h
Tank Volume
200 L
Powder Capacity
40 – 60 kg/min / 60 kg/min
Inlet Pressure
0.5 bar
Outlet Pressure
2 bar
Service Water Usage
20 L/h
Weight
150 kg / 200 kg
Dimensions (H x W x D)
970 x 750 x 1600 mm
Homogenisation
Down to 1µ lump-free
Shaft Sealing
Double mechanical
Control Cabinet Options
Start/Stop,Speed Control
Voltage
230/400 V 50 Hz

Operating Characteristics


Working Mechanism
Rotor-stator principle
Integrated Steps
Powder dosing and liquid mixing
CIP/SIP
CIP spray ball with manual butterfly
Batch vs. Continuous Operation
Batch
Automation Level
Manual powder dosing and liquid control
Cleaning Method
Manual CIP

Material Compatibility


Cleanability
Tri-clamp CIP spray ball
Corrosion resistance
Yes,for emulsifiers and stabilisers
Density/particle size
0.5–60 kg/min dosing
Powder compatibility
Manual dosing compatibility

Product type Characteristics


Viscosity Level
Low to Medium
Viscose application capability
250+ cP
Pasty product suitability
Yes
Powder intake method
Manual dosing
Homogenization capability
1µ lump-free
Ergonomic design
Integrated into a table

Physical Characteristics


Machine Footprint
970 x 750 x 1600 mm
Tank Volume
200 L
Weight
150-200 kg
Feed Method
Manual dosing
Discharge Method
Tri-clamp inlet/outlet

Custom Options


Ergonomic table integration
Yes
Control cabinet
Start/Stop and Speed Control