archive tax-process theme-making woocommerce-js customize-support

industrial-washing-cabinets

Industrial-washing-cabinets

Industrial washing systems are used to clean and disinfect a variety of items in research and manufacturing facilities. Industrial washers use solvents and cleaning agents with mechanical action to remove deposits and residues from stainless steel machinery components, empty containers, and other soiled surfaces. The selection of an industrial or commercial washer depends on the type of items and surfaces to be cleaned, the type of deposits/residue that is typically present, whether drying is required after rinsing and the level of sterilization necessary. Manufacturers will have cleaning specifications and as a result, require washers to be engineered to meet these specs.

Washing

Industrial cleaning equipment is used to wash or disinfect machinery and the production/warehouse area. It may also be used to sterilize the product, equipment, tools, floor or work surfaces and to purify or clean the product by removing impurities. Choosing a suitable cleaning system depends on the type of product or equipment to be cleaned, the sensitivity of the product to heat, pressure, and chemicals, and the level of sterility desired.

Cleaning

Cereals are also defined as breakfast food made from roasted grain and typically eaten with milk or yogurt. Cereal grain is a small, hard, and dry seed, which mainly harvests for human or animal consumption, like wheat, maize, or rye. Processed from the edible components of the grains, breakfast cereals contain rich nutrients and usually serve as the main course during breakfast meals. Different cereal manufacturing equipment allow various options to appear on the market, ranging from cereals, granola, and muesli. Granola and muesli can be converted into cereal bars. The healthy, on-the-go snack bar shows a growing trend due to its nutrient content and convenience.

Breakfast cereal

To make candy, all you need to do is create a syrup by dissolving sugar and boiling it to your desired consistency. For medium to large scale candy production, candy making equipment fully automates the whole process and takes care of other production regulations and standards (such as hygiene and proper homogenization). Planning on getting one? There’s a wide range of choices to pick from.

Candy

Feed ingredients

Continuous

Industrial

In pharmaceutical manufacturing, maintaining sterility and cleanliness of vials for injectable drugs is crucial. Vials must be thoroughly cleaned to remove any contaminants that could compromise the safety and efficacy of the drugs they contain.
<h2>Ensures sterile and contaminant-free vials</h2>
The HYDRA by IMA is a linear washing system specifically designed for vials and bottles used in injectable drug production. It follows cGMP guidelines and incorporates advanced features to ensure high-quality decontamination. The HYDRA facilitates the cleaning process through a series of customized washing cycles that account for the container material and the product to be filled. The system reduces WFI consumption through a recycled water loop, providing high cleaning performance and pyrogen reductions when needed. It can handle various container sizes, from a minimum mouth diameter of 7 mm to a maximum height of 180 mm. A unique upper guide rail stabilizes containers during high-pressure washing, while complete segregation between process, circuit, and mechanical areas prevents cross-contamination. The HYDRA also integrates features such as vacuum-assisted unloading for unstable containers and the option for an ultrasonic bath unit.

Linear vial washer for injectable drug containers

Handling

A loading system feeds your continuous or batch processing machine with the specified material or item in line with the flow of production. Loaders transfer the articles from one stage of preparation to the next with uniformity and accuracy.

Loading

liquid

In pharmaceutical manufacturing, maintaining a contaminant-free environment is crucial, particularly when dealing with cytotoxic products. Occupational safety and product integrity are threatened without effective decontamination of vial exteriors post-filling.
<h2>Ensure safe and effective decontamination</h2>
The Hydra 100/300/400 by IMA is designed to decontaminate the external surfaces of glass or plastic cylindrical containers used in pharmaceutical applications. The system can use water or a dedicated washing media for toxic products, ensuring no contamination remains. Key features include rounded corners inside the processing area for better water drainage and machine cleanability, complete separation between process and mechanical areas via special seals, and segregated washing circuits. Additionally, the equipment has a reduced footprint, housing drives and washing circuits within the frame, making it space-efficient. It can handle vials of varying diameters and heights, with respective outputs up to 400 vials per minute, depending on size. The washing system also includes high-pressure water supply and air drying methods to prevent cross-contamination and ensure thorough decontamination.

Vial external washer for cytotoxic product decontamination

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

In pharma manufacturing, maintaining cleanliness of tools and components is critical. Traditional washing often results in high water and energy consumption. Optimizing this process can significantly reduce production costs and environmental impact.
<h2>Enhance cleanliness with reduced resource consumption</h2>
The AQUARIA by IMA Group is a parts washer engineered for efficient and flexible cleaning of machine parts and components in the pharmaceutical industry. It features a unique water recirculation system that minimizes water usage and reduces the disposal of dirty water, ensuring optimal performance while saving on resources. The AQUARIA is compact, fitting seamlessly into solid-dose processing lines with a minimal footprint. It offers various configurations to meet specific space and operational requirements and can accommodate up to three detergent groups with automatic dosing to prevent waste. Additionally, rotating washing arms with sensors ensure effective cleaning by detecting the correct rotation. The integrated AHU system effectively manages air recovery for cooling and heating, enhancing energy efficiency. The system is designed to conform with GMP standards.

Pharma parts washer for efficient cleaning

Industrial cooling equipment varies according to the consistency and temperature conversion demands the material you are handling, but the process typically involves heat exchange treatment as your products are conveyed through a cooling chamber equipped with extraction fans or circulating water. Temperature control is a crucial aspect of your commercial production and cooling systems are applied to a range of industries.

Cooling

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

<span style="font-weight: 400">The heating process is a step of raising the temperature of food, pharma, cosmetics, and many other types of products. You may employ different heating solutions for this process, depending on the type of product you intend to manufacture. Selecting the appropriate heater machine for your product is quite important since various products require different ranges of temperatures and different ways of heat transfer using exchangers. Industrial heating equipment varies in two ways - the type of material it can process and the reaction you want to achieve.</span>

Heating

In the production of yoghurts and desserts, maintaining hygiene standards and ensuring efficient and accurate filling is crucial. This process is often challenged by the variety of product types and sizes, as well as the need for sterile conditions during filling and sealing operations.
<h2>Filling and sealing pre-formed cups with precision</h2>
The COMBISEPTIC from IMA Group is a continuous-motion filling and sealing system designed for yoghurts and desserts. Its modular design allows for flexible configurations and is suitable for different hygienic standards, including ‘clean’ and ‘ultra-clean’. The system can handle liquid to pasty products, with or without particulates, and can fill volumes ranging from 50 to 500 ml. The COMBISEPTIC is capable of outputting between 9,000 and 16,200 cups per hour, and offers the option to fill two different formats simultaneously. The servo-driven fillers ensure high filling accuracies, minimizing product loss and enhancing productivity. Additionally, the equipment is equipped with a controlled, sterile air supply in the filling area up to the sealing station. Materials compatible with the system include cups made of PP, PS, and plastic with cardboard sleeves, as well as various lid types. Optional features such as UVC, Pulsed Light, and H2O2-UVC combined sterilization, pre- and post fillers, and inkjet printing are available.

Filling and sealing system for yoghurts and desserts

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

Sealing

Industrial sterilization processes are employed in different industries to completely eliminate all living microorganisms from the final product. For instance, in food processing, sterilization equipment is used to produce a stable product with a long shelf-life by eradicating harmful bio-contaminants. Instead, in the medical field, sterilization technologies aim to prevent the transmission of microbes to patients by sterilizing all the tools and medical devices that come in contact with the patient. Most sterilization equipment, such as autoclaves, employs high-temperature pressurized steam to destroy bacteria and disinfect surfaces from spores. Other methods include radiation sterilization or using chemicals such as hydrogen peroxide for disinfection.

Sterilization

solid

In industrial environments, cartridge filters require regular and thorough cleaning to maintain efficiency and ensure compliance with hygiene standards. This process is often challenging due to the complexity of the filter structures, which can retain residues and contaminants if not cleaned properly.
<h2>Automate washing and drying processes for cartridge filters</h2>
The Filter Washing Cabinet by Freund is designed for the automatic washing and drying of cartridge filters. This system features an ultrasonic washing system that ensures thorough cleaning by utilizing lower rotating locking cones with internal washing nozzles and external washing nozzles. An upper locking mechanism with a height adjustable arm provides flexibility for different filter sizes. The cabinet supports multiple water inlets including industrial and demineralized water, as well as a compressed air pipe drainage system. Controlled via a PLC and touchscreen, users can easily program and monitor washing cycles, and there is a USB port for printer connection to log processes. Made from AISI 304 stainless steel, it supports filter sizes ranging from Ø 100-330 mm and heights of 300-900 mm.

Filter washing cabinet for industrial cartridge filters

Ensuring the cleanliness and sterility of machine parts, tools, and glassware is crucial in pharmaceutical, food, and cosmetic industries. Traditional washing methods often fall short, particularly in handling greasy and sticky residues without excessive detergent use and energy consumption.
<h2>Reduce energy and improve cleanliness with steam washing</h2>
The FWS Eco-Steam Washer by Fedegari is designed to address the stringent cleaning needs in the pharma, food, and cosmetic industries. Utilizing steam as both the cleaning agent and water-heating method, this washer eliminates the need for additional heating elements. Direct steam injection ensures a cleaner in-chamber environment, reducing detergent use due to steam's emollient effect on greasy and sticky dirt. Additionally, clean compressed air filtered by a Pall vent filter enhances the mechanical washing action. Final drying is achieved with hot air filtered by a Hepa filter H14, ensuring complete drying of the load. This washer's chamber and hydraulic components are made from AISI 316L stainless steel, guaranteeing hygienic finishes and robust performance. Customizable internal trolleys and a Thema4 process controller provide precise control over washing performance, making it highly reliable during inspection and validation.

Industrial steam washer for pharmaceutical and food industry

Industrial disinfection equipment use antimicrobial agents to destroy microorganisms found on machines, floors, walls, and other surfaces. In industry, disinfection of machinery and the production area is important to prevent product contamination which may lead to spoilage and health hazards for workers and the consumer. The choice of industrial cleaning equipment depends on the level of disinfection needed, the sanitizing agent, the size of the area or objects to be treated, and the suitable method of treatment such as sterilization, pasteurization, exposure to ultraviolet light, or chemical fogging.

Disinfection

Industrial facilities often face challenges keeping wheeled and palletized bins clean and sanitary. Dirt and contaminants can build up, causing hygiene issues that could affect product quality or lead to equipment malfunctions.
<h2>Manage bin hygiene with precision washing and drying</h2>
The Bin Washing Cabinet by Freund is designed to automate the internal and external cleaning and drying of wheeled and palletized bins. It features two water inputs—industrial and demineralized—and three water outputs for valve washing, internal washing, and external washing. The system operates at a pressure of 10 bar and requires a water flow of 90 liters per minute. Pneumatically positioned washing and internal drying covers ensure thorough cleaning, while an air treatment unit dries the bins effectively. Automatic management of washing cycles is handled via a PLC and touchscreen interface. The cabinet is constructed from AISI 316 L pipes and AISI 304 satin finished materials, with additional options such as a rotating grid platform and water recovery kits available.

Internal and external bin washing cabinet

Manual

In environments where contamination control is crucial, such as pharmaceutical manufacturing, isolators are essential for washing machine parts. They ensure the safety of personnel and maintain the integrity of the surrounding environment.
<h2>Ensures complete isolation during cleaning tasks</h2>
The isolator for washing procedures by Comecer is designed to guarantee total isolation of the internal environment during the manual cleaning of machine parts. It operates within a negative pressure glovebox chamber and uses turbulent air flow for effective washing procedures. The isolator includes bag-in/bag-out filters for convenient filter replacement, and an integrated clean-in-place (CIP) system. It is controlled by a fully automated PLC system with a vaporized hydrogen peroxide (VPHP) circuit, ensuring thorough decontamination. The isolator supports all washing operations in a controlled environment, featuring right and left doors for the placement and extraction of materials, and a barrier bag for safe unloading.

Isolator for washing procedures in pharma industry

The essential objectives of containment systems are personnel protection and preventing the release of toxic or infectious material into the environment. Containment is also used to prevent a product or sample from contamination by the external environment. In the chemical and pharmaceutical industries, containment solutions are used to protect the personnel from the leaking of airborne particles of hazardous substances, as powders or liquids are handled or transferred during processing.

Containment

Industrial inspection equipment is used for checking compliance with health, safety, and quality control standards. For that reason, inspection systems are most commonly utilized in the food and pharmaceutical industry but, they are also used in other industries too. Inspection solutions are often integrated into a production process or production line. Visual inspection systems perform checks to detect variation in size, shape, and color and ensure the presence of labels and closures. Check-weigh systems help ensure that product packages are not under or over-filled. Metal detection systems can help guard against the presence of foreign objects in product containers and X-ray inspection equipment is used to detect physical defects and to ensure high quality package seal integrity.

Inspection

In various industrial and laboratory settings, safe decontamination procedures are essential to prevent contamination and ensure compliance with stringent hygiene standards. Traditional methods may not adequately address the removal of hazardous substances from personnel or equipment, necessitating a more effective decontamination solution.
<h2>Facilitates efficient decontamination processes</h2>
The DMI & DMI-SC by Comecer is a decontamination shower system designed to efficiently handle decontamination tasks. The system features an upper spray nozzle and a PVC tent to contain decontamination runoff, ensuring comprehensive coverage. The stainless steel shower tray has a raised edge to contain liquids, preventing spills. The DMI-SC model includes a controlled discharge mechanism that directs water into a polyethylene container for decay, and an automatic sensor to stop the water flow when the container is full. With a robust construction made from INOX AISI 304 Scotch-Brite™ stainless steel, the system ensures durability and ease of maintenance, maintaining a high level of hygiene. The shower tray has dimensions of 700 x 700 mm and an overall height of 2100 mm, accommodating various operational needs. Water connection is facilitated through a 1/2” attachment, and the system includes a tank with a 60-liter capacity for waste collection.

Decontamination shower system for industrial use

Decontamination

In poultry processing, maintaining hygiene standards is crucial, particularly during the handling and reusing of egg trays. Traditional cleaning methods often fall short in ensuring impeccable cleanliness, potentially risking contamination which can lead to inefficiencies and higher maintenance costs.
<h2>Wash and sanitize egg trays efficiently</h2>
The egg tray washer by Colussi Ermes is a fully automated system designed for optimal washing and sanitizing of egg trays. Built specifically for the poultry sector, this washer handles trays of various shapes and sizes with a hourly capacity tailored to customer requirements. It uses high-pressure washing to remove stubborn residues and an advanced drying system, ensuring trays are immediately reusable. Constructed with stainless steel and insulated panels, it minimizes heat dispersion and energy consumption. The system includes a CIP (Clean In Place) program for complete internal cleaning without disassembly, and can be monitored under HACCP standards to guarantee high hygiene levels.

Industrial egg tray washer

In the chocolate manufacturing industry, maintaining the hygiene and integrity of chocolate moulds is essential for ensuring product quality. Effective cleaning equipment is necessary to manage various mould shapes and sizes while reducing the need for frequent format changes.
<h2>Ensure hygienic, efficient chocolate mould cleaning</h2>
The chocolate mould washer by Colussi Ermes (Middleby) is an automatic and versatile system designed specifically for the chocolate industry. It features tailor-made solutions to meet specific customer requirements, ensuring precise cleaning and drying while maintaining the structural integrity of the moulds, even after frequent cycles. Built with prime quality stainless steel, this washer integrates advanced technological systems, including high pressure for removing stubborn residues and an innovative drying system. It operates with customizable wash programs for maximum energy efficiency, and interfaces seamlessly with HACCP-compliant centralized monitoring systems. Capable of washing up to 900 moulds per hour, it accommodates various heights and sizes without needing to change formats. Custom configurations, such as pre-wash cycles and CIP (Clean In Place) systems, enhance its efficiency and usability.

Chocolate mould washer

Batch

In the production of food and beverage products, maintaining a consistent texture and particle size is crucial. Challenges arise with products containing pieces, requiring gentle handling to prevent damage or maintaining specific solid-liquid ratios.
<h2>Homogenizes and pumps products with pieces</h2>
The TP22 from Bertoli (Interpump Group) is an industrial homogenizer designed to handle products containing pieces up to 60mm. With a power capacity of 9.2 kW and maximum pressure of 16 bar, it achieves a throughput of up to 12000 liters per hour. This equipment operates with two pistons (2xØ120) and ensures constant solid-liquid ratios, making it ideal for applications in the food and beverage sector. It features an automatic greasing system that consumes 2 kg/1500h of NSF H1 grease, contributing to lower maintenance costs. The TP22 requires a minimum feeding air pressure of 7 bar with air consumption at 42 Nm³/h. Its extended maintenance program ensures long-term reliability and efficiency in operation.

Industrial homogenizer for food and beverage applications

Industrial feeding systems allows you to control the flow of solid bulk materials throughout the manufacturing line. After loading your material onto the vibrating hopper, a screw at the base drives it out in uniform doses to the next stage of processing. New feeding technologies are designed to deal with challenges of powders clumping together in the hopper (bridging and ratholing) that interrupt the outflow. Common feeder systems include centrifugal feeders, vibratory feeders as well as elevator, linear and pneumatic feeders.

Feeding

Grinders use a spinning blade or rotating abrasive elements to reduce the size of various materials. The specifications, RPM and grit of the engineered grinder, will result in various particle sizes. As a result, what you want to make will determine the type of grinder you need. Grinding is used for improving the texture and flow properties of various products and to enhance the flavor of food products such as coffee, spices, sugar, nuts, sesame, poppy seeds, lentils, wheat, and rice. Choosing the right rotational speed, grinding elements, and processing power allow the grinding and shredding of a wide range of materials into coarse or fine powders. Popular types of heavy duty grinders in food processing include angle grinders, bench grinders and meat grinders.

Grinding

Homogenization is the process of reducing particle size in mixtures to improve the consistency, uniformity, and stability of the product. The choice of a homogenizer depends on the nature of the product, desired particle size, the physical state of the ingredients, and pressure requirements during the process. Homogenization is widely used in the biotech industry for cell lysis and in the pharmaceutical industry for the emulsification of creams and ointments; it also finds applications in the cosmetics and food industries for improving the consistency and uniformity of various products.

Homogenization

Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

When producing high-quality purees from fruits and vegetables, maintaining the integrity of the product's texture, color, flavor, and consistency is essential. Traditional extraction methods often result in significant mechanical and thermal stress, compromising the final product's quality.
<h2>Ensure quality with cold extraction and enzyme deactivation</h2>
The EOS TT LINE by Bertocchi is a specialized system for creating fruit and vegetable purees through a cold extraction process and enzymatic deactivation. Utilizing tube-in-tube technology, this line heats the cold raw puree to the deactivation temperature in a single passage, minimizing thermal and mechanical stress. This method enhances the product's texture, color, flavor, and consistency. Ideal for processing a wide range of fruits and vegetables, the line supports varied outputs—from 1 to 12 tons per hour. The EOS TT LINE includes complete systems for washing, sorting, and cutting, as well as cold extraction, cold deareation, and hot refining. It is suitable for producing purees for baby foods, nectars, and other applications where high-quality produce is essential.

Cold extraction line for fruit and vegetable purees

Cutting

Sorting is the process of arranging items systematically, using a specified criterion, to categorize and group similar items and identify non-conforming items for removal. The choice of a sorting machine depends on the type of item to sort, the sorting criteria, the number of categories that the items need to be sorted into, sorting speed, and accuracy. Sorting machines can be used in the food processing industry for sorting and categorizing fruits, vegetables, empty bottles, crates, and other items; other examples include sorting of tablets and capsules by weight for quality control in the pharmaceutical industry. As well as sorting waste in the recycling industry. Manual sorting is a laborious task however, with the use of specialized equipment, manufacturers are able to automate their sorting at high speeds.

Sorting

When processing pharmaceuticals, ensuring that containers such as vials, bottles, and ampoules are thoroughly cleaned is critical. Contaminated containers can jeopardize the purity and safety of the final product, leading to potential non-compliance with industry standards.
<h2>Achieve thorough cleaning for various containers</h2>
The FAU series by Bausch Stroebel consists of compact cleaning systems designed for intensive wet cleaning of glass and plastic containers. This series supports various container types, including non-stable ones, by gently conveying them through the cleaning process. The cleaning media order is freely selectable, ensuring no media mixing. Models like FAU6000, FAU8000, and FAU12000 cater to different throughput requirements, cleaning up to 36,000 items per hour. The series includes features such as ultrasonic pre-cleaning, centralized operation, and short setup times. Optional enhancements like ECOwash significantly reduce water, air, and noise pollution, while maintaining high energy efficiency. The system complies with GMP and FDA (21 CFR Part 11) guidelines.

Compact cleaning system for glass and plastic containers

In the pharmaceutical industry, ensuring containers like ampoules, vials, syringes, bottles, and cartridges are sterilized and clean is essential. Maintaining cleanliness standards helps prevent contamination and guarantees the safety and efficacy of pharmaceutical products.
<h2>Clean containers inside and outside efficiently</h2>
The Type 306 from BAUSCH Advanced Technology Group is a semi-automatic washing system designed for smaller scale production. It can handle ampoules, vials, syringes, bottles, and cartridges, providing thorough cleaning both inside and outside the containers. With a maximum output of 1,500 containers per hour, it offers efficiency for lower volume production runs. The system includes up to 12 cleaning stations and uses three different cleaning media, while quick size changes and manual loading enhance its versatility. An optional recycling station is available to optimize water usage. Ensuring synchronization with the intermittent spray of cleaning media, the transport system keeps the process smooth and controlled.

Semi-automatic washer for pharmaceutical containers

In laboratory animal facilities, cleaning efficiencies are crucial for maintaining hygiene standards and reducing the risks of contamination. Efficient and reliable cleaning of cages, racks, and water bottles is essential to ensure the welfare of lab animals and the integrity of research.
<h2>Ensures thorough cleaning with dual arm system</h2>
The Allentown RW-245 cage cleaning system from Austar is designed for large-scale cleaning tasks in laboratory animal facilities. This system efficiently cleans a wide range of cages, racks, water bottles, and other equipment of various sizes and types by utilizing simultaneous action from both left and right cleaning arms, cutting the cleaning time for rodent cages by half. Available in both single door and interlocking double door models, the RW-245 can be installed with either a ground pit or sloping design. Its compartmental design ensures easy transportation and installation. The system comes with various optional features, including tunnel type and cabinet type cleaning machines and bottle washing machines, offering a flexible and functional cleaning solution.

Cage cleaning system for laboratory animal facilities

Managing large volumes of contaminated liquid waste in industrial settings often necessitates robust and scalable decontamination technologies. This is crucial for facilities dealing with high effluent outputs, ensuring compliance with strict safety and environmental regulations.
<h2>Treat and decontaminate large effluent volumes</h2>
The Ultimate Plus from Actini Group is a modular, continuous decontamination system designed to handle liquid effluents ranging from 16,000 to 192,000 liters per day. This system is scalable, starting with a base capacity of 3,000 liters per hour, extendable by adding up to three 3,000-liter/hour extensions. It operates with steam energy and includes an energy recovery section to preheat and precool effluent, saving up to 80% of the thermal energy used. Designed to ensure safe and efficient decontamination, it meets both European and American standards. Key features include fully automated operation controlled via a touch screen interface, all-welded heat exchangers to prevent leakage, and an option for redundant pumping systems. The system's design allows easy scalability without requiring additional automation studies, making it adaptable to varying production levels.

Industrial effluent decontamination solution

In pharmaceutical and nutraceutical production, regular cleaning of Intermediate Bulk Containers (IBCs) is essential to prevent cross-contamination. Ensuring thorough cleaning while minimizing downtime and water usage is a common challenge.
<h2>Specialized bin cleaning technology</h2>
The CONSERVE 360® by ACG World is a innovative bin washer designed specifically for cleaning IBCs with high efficiency. This system uses high-pressure jet technology with specially designed European nozzles to eliminate any chance of contamination between batches. Its crevice-free construction and self-cleaning mechanism ensure there are no dead zones, while its automated recipe-based wash cycles reduce manual intervention. Conductivity monitoring and traceable cleaning processes make it an ideal solution for cGMP compliant operations. Furthermore, the system is eco-friendly, reducing water consumption by up to 60%, which decreases costs and environmental impact.

Industrial bin washer for Ibc cleaning

In the food production sector, hygiene regulations are getting stringent by the day. Especially meat production and fresh produce manufacturing must follow strict cleanliness and hygiene protocols. This is why it’s imperative to pay attention to the washing and cleaning of crates used in the production facility. An automated industrial washer can help eliminate the risks of cross-contamination along with cleaning different types and sizes of crates.
<h2>Clean all crates and containers using a spin drying solution to save energy</h2>
The Clever Line 301 by Nerkon provides a one-lane washing technology that can help streamline your crate and container cleaning processes. It is a modular washing equipment built specifically for disinfecting, washing, and drying produce crates. Moreover, the machine provides an option to select a cleaning function that doesn’t consume a lot of energy. For example, you can choose to spin dry the crates, a process that doesn’t require a lot of power compared to heat drying.

The different crate sizes are placed upside down in either a longitudinal or crosswise position. You can use the Clever Line 301 to clean crate lids as well. With doors on both sides, it provides faster cleaning of the equipment - allowing for detailed washing - and easy maintenance. The machine is designed to run 24/7 without any downtime.

Industrial washer for plastic crates

Washing potatoes or other vegetables can be a time consuming task for large restaurants or other food industries like canteens. Automating the cleaning process of these vegetables before cooking saves not only on time, but also manpower and water.


<h2>Automatic vegetable washing</h2>
The Dreener line by Firex is an industrial vegetable washer. The vegetables are placed in the machine and water is filled automatically controlled by a level sensor and solenoid valve. The timer sets the desired washing time. Removable walls allow to divide the washing tank into several compartments to wash different types and quantities of vegetables at the same time. The machine has a perforated false bottom that allows dirt to go through, but holds the vegetables inside. There are three high pressure nozzles that clean the dirt that might be left in the machine after the washing cycle.

It can wash 100 kilo of dirty potatoes in 15 minutes. The washing machine can be accessorised with manually tilting baskets of two dimensions for the extraction of the product. It is available in volumes of 150, 225 and 300 litres.

Industrial potato washer

With an increase in demand for production across food service and manufacturing companies, the necessity for a washing system that can process high volumes of food containers, storage crates and pans from various sizes and shapes becomes evident. Such a system will not only increase the volume of processed items per hour but will also minimize the need for manual intervention and increase washing effectiveness.


<h2>High capacity conveyor tunnel washing system for containers, crates, and pans</h2>
The LCT A series by Velox Barchitta are a number of tunnel washing systems with continuous conveying in three dimensions of inner width 600 mm, 820 mm, 1100 mm with height of up to 500 mm.

The models that are part of the LCT A series can comfortably wash anywhere between 600 to 5000 crates per hour. Furthermore, if needed, they can be equipped with either standard or motorized blowers and a drying system that is 100% effective.

As per washing capabilities, the LCT a 60 210 GR unit is engineered to wash with an increased level of water abrasion. Therefore, when the crates are washed, the cleaning performance will be the same as if they were washed with a brush. This will reduce the costs for any detergent, power, and time.

All units are also integrated with a micro economizer, which makes the system most cost-efficient, a safety clutch on the belt with vertical pumps, which allow the system to completely drain away all of the wash water.

Moreover, the units are completely insulated and controlled by PLC with touch screen through which the operative can manage software with alarms, control parameters, and reports.

Tunnel washer for food containers

With the increasing demand of food production sectors for cutting costs, while increasing quality of production, washing a high-volume crate or pans manually is extremely challenging. It can cause delays in production or even cross contamination. Therefore, a high capacity continuous tunnel washing system can be a good solution for any business that is looking for fast and proper washing of crates or pans.


<h2>Continuous washing system for food production sectors</h2>
The BN-C and BN 29 C 4K unit by Velox Barchitta is a continuous tunnel washing system. It has been engineered to meet the sanitary needs of businesses that need to regularly wash a high number of utensils that are being used in their facility.

The BN 29 C (4K) is a tunnel for crate washing with a continuous belt. They have the capacity of processing between 150 to 220 creates every hour in the standard version, while the 4K version can wash anywhere between 280 to 420 units at the same time.

The unit is integrated with a micro economizer, which is responsible for minimizing water waste, while maximizing the effectiveness of washing. The micro economizer is capable of rinsing at 85 degrees Celsius, making sure that even the most complicated areas are properly cleaned.

Besides, a rotating washing system can be applied to the unit to further improve the effectiveness of the washing by increasing the surface of contact with water on the items that are going through the tunnel. The BN 29 C can also diminish residual water on wash items, which will reduce the waiting times before a new batch can be processed.

Food crates washer

With an ever-increasing demand for output and stricter hygiene regulations for food manufacturers, manually washing bulk containers and utensils is no longer an adequate solution. Thus, a fully automatic washing system can help increase production efficiency and eliminate the risk of cross-contamination, while reducing the need for human intervention and minimizing water expenditure.


<h2>Cost-effective washing system for food storage containers and utensils</h2>
The LCF by Velox Barchitta has been developed to meet the sanitary needs of businesses from a range of different industries that operate with bulky objects by providing the highest cleaning standards. The models in the LCF series can be used across a variety of industries ranging from restaurants to bakeries and meat production facilities. This washing system allows to carefully wash and sanitize utensils to meet the requirements for hygiene standards and avoid cross-contamination.

The models in the LCF series range from washing basket capacity of 830-910mm to 1630-1010 and tank capacity varying from 90 - 170L. Thus, the flexibility provided by the 4 different models in the LCF Series means that containers from a range of different sizes and shapes can be processed by the same unit. This can help achieve the best efficiency and highest output for your sanitary requirements while cutting down on washing costs.

The LCF 1500 model is available in the passing through version with lateral tables LCF 1500 3P in three models; LCF 1500 3 P STD, standard with plastic washing pumps, LCF 1500 3P 4K, double walled insulated structure and two stainless steel 4kW washing pumps, height capacity mm 860, and LCF 1500 A 3P 4K same powerful but with height capacity 1050 mm.

The LCF systems make use of a special washing technology with rotating pressed inox steel arms integrated with powerful pressed water jets, which are placed on the upper and lower part of the objects that need to be washed. This way, the unit guarantees to reach every corner of the object that needs to be washed. Besides, water temperature is automatically regulated between 48 and 51°C to meet with the industry-standard washing regulations.

Being a fully automatic washing system, the models in the LCF series reduce handling, increase operator safety, and eliminate washing costs, while continuously maintaining industry cleaning performance.

Washing cabinet for food bulk containers

Thorough and quick cleaning of kitchen utensils, such as baskets, knives, trays, and other appliances, is essential in the food industry when it comes to production efficiency and prevention of cross-contamination. Therefore, a self-contained automatic washing system is required in any food production facility that is highly regulated and must meet hygiene standards.


<h2>Cost-effective washing solution for knives, pans, trays, and crates</h2>
The LP by Velox Barchitta is a stainless steel washing solution for a wide range of utensils, and everyday appliances such as knives, pans, trays, and crates. Designed especially for the food manufacturing industry, all 11 of the LP models have been engineered to meet the washing demands when quick and careful washing is needed.

Available in sizes ranging from 500x500mm to 1050x640mm and tank capacity between 45 - 90L, the LP series can comfortably meet industry standard sanitary needs of any consumables manufacturing business. Furthermore, each of the models is equipped with a special system of rotating pressed inox steel arms that are placed on the upper and lower part of the objects to be washed. This allows powerful water jets to sanitize every possible hidden corner.

Within the “meat sector” a special “peaks control kit” will allow the washing temperature to be constantly maintained between 48 and 51 °C , which is necessary for preventing cross-contamination. The LP Series is completely produced in Inox Steel AISI 304 and it complies with all the international safety standards in force.

Besides, each of the LP models are equipped with a steam exhauster, which can be positioned on the chimney that is controlled by a timer; at cycle end, it will avoid the release of any steam to ensure that the temperature within the food facility is not compromised.

When it comes to sanitizing the unit itself, the LP models have an integrated external sprayer with a spray gun, which allows to make daily cleaning of the system easy.

Hygiene washer for food utensils

Food manufacturing facilities, bakeries, or restaurants are ridden with efficiency-related issues regarding the washing of trolleys, trays, or baskets. Therefore, the need for an efficient and automated washing system is undeniable. Such a system not only enhances the overall performance when it comes to cleaning regularly used equipment and tools but also reduces water and energy expenditure.


<h2><span lang="EN-US">Autonomous and economic washing system for knives, trays, and baskets</span></h2>
The BF Series by Velox Barchitta is an efficient, multi-purpose solution for a variety of routine appliances used in the food industry. The advanced rotating base design (with centrifuge and blowing module) is carefully structured to offer high sanitary solutions with optimized performance due to the thorough 360°C cleanse<span class="apple-converted-space">. </span>

The BF Series unit comes with a powerful booster pump (1.5kW) with stainless steel sprayers and pipes. This system is seamlessly designed to ensure a complete cycle at 85 °C, thus ascertaining thermal disinfection.<span class="apple-converted-space"> </span>

The unit is efficient in washing time (ranging from 30 seconds to 12 minutes), can rinse up to 20” with a centrifuge of up to 40”. It comes with AISI 304 high-power wash pumps (7.5 kW for BF1500 to 11kW for BF1800, BF2000, BF2200). High hygiene standards are employed by orienting the pump vertically, enabling the consistent discharge of the washing circuit. This reduces the contamination risk that comes with horizontal orientations. Additionally, the remarkable centrifuge efficiently controls the water usage and adds to the cost-effectiveness. The system has a 1.5 minute suction time, allowing quick drying for metallic materials.

The product also has a blowing module option, with four pressure pumps (5.5kW each at 2200 cm/h flow rate, 150 mbar prevalence). The optimal drying process for the metallic materials is achieved at 60°C. While for plastic, the system raises air temperature from 90-100°C via the optional blowing module.<span class="apple-converted-space"> </span>

The stainless steel design further adds to the durability of this unit, while retaining the outward appeal.<span class="apple-converted-space"> </span>

Washing cabinet for trolleys

Industrial centrifuges are widely used for mechanical solid-liquid separation of components in the pharmaceutical and chemical industries. This is achieved by rapidly rotating the contents within a container to separate fluid of different densities or to remove liquids from solids.

Centrifuging

In order to meet the increasing demand of the beverage industry, it’s essential to find a crate washing machine that meets all hygiene standards, as well as makes the crates ready for use in a short amount of time. However, it’s difficult to find a model that, along with ensuring minimum consumption of energy, detergent, and water, can also be adjusted to meet every specific need.


<h2>Wash crates in just one level of treatment</h2>
The KWM S1XX series by GM Gera has been specifically engineered to clean, wash, and disinfect plastic crates. It is ideal for use in meat-processing plants, wholesale bakeries, and bottling plants, while its modular construction and customized design enable it to meet the specific requirements of every customer.

With a capacity of washing from 300 to 6000 crates per hour, the KWM S1XX is designed with up to three cleaning baths. It does not have any chain or Cardan shaft, thus allowing continuous operation. Lastly, its self-cleaning tube spraying system, inclined bottoms, and easy accessibility of tanks make cleaning and maintenance incredibly easy.

Industrial crate washing machine

Polyethylene terephthalate (PET) and glass bottles are widely used in the beverage industry as well as in labs. Since it is more ecological to wash bottles than recycle them, mineral springs, breweries, and soft drink bottlers or manufacturers use industrial bottle washing machines to clean PET and glass bottles. However, bottle washing is a task that demands the highest levels of product safety, sterilization and hygiene. Along with meeting sanitization requirements, it’s also essential that the machine uses water economically.


<h2>Clean and disinfect bottles in a cost-effective way</h2>
Designed with a low bottle discharge unit, automated conveyor and a low overall height, the Arcade GEL series cleaning system by GM Gera is ideal for washing bottles in an environment-friendly and economical way. The three models can wash up to 17,000 bottles per hour (BPH), 12,000 BPH, and 7,000 BPH.

With a compact design, the Arcade GEL series combines low space requirements with a high-performance. Their low height, coupled with low-built bottle discharge and infeed units, enable users to use them in a limited space.

Furthermore, all components are optimally designed to ensure high serviceability and durability. Boasting low heat consumption, low disinfectant carry-over proportion, and economical use of water, the Arcade GEL is able to meet the increasing demands of the beverage industry from both ecological and economic points of view.

Industrial bottle washing machine

Bottling equipment draws a measured quantity of your drink, food, or formulation from a holding tank and fills it into bottles. These bottles usually need to be checked, capped, labeled, and sealed for distribution. Bottling solutions differ in product metering system, sterilization level, and bottle type and sealing system depending on your production scale and product format and regulations. Bottling systems are utilized in a variety of industries. For example, in the food and beverage industry as well as in cosmetics and pharma.

Bottling

Where hygiene and decontamination are vital, traditional pharmaceutical metal detection systems require significant downtime in order to ensure thorough cleaning. By utilising a purpose-built wash-in-place metal detection system you can increase production efficiency by reducing the time taken to clean and decontaminate between product changes.
<h2>High-sensitivity metal detection with WIP for pharmaceutical use</h2>
The THS/PH21 WIP series from Ceia is a highly sensitive metal detection system for use in critical pharmaceutical applications. It is fitted with nozzles for direct washing water injection and decontamination, allowing complete cleaning of all product conduits between batches.

Fully shielded from RF interference and suitable for all production locations, the THS/PH21 WIP is capable of detecting and rejecting ferrous, non-ferrous and stainless steel contaminants, with full rejection confirmation.

The onboard firmware is fully FDA compliant, with user password protection and operations recording, ensuring data security and full traceability.

User-friendly operation is assured thanks to an extended keyboard, easy-to-read high contrast display, and dedicated user-programmable quick access controls for key functions.

The unit can be connected to an ethernet network, allowing for remote management of production, collection of all operational data, and generation of statistical and traceability reports for full FDA compliance.

Wash-in-Place metal detector for tablets

The production of the latest high value pharmaceuticals often requires aseptic handling of all aspects of the production system. Traditionally, external decontamination of vials in aseptic conditions was time-consuming and inefficient. A modern aseptic vial washing machine with robotic transport brings huge savings in both cost and time as large volumes of vials can be decontaminated to the highest standards in isolated conditions.
<h2>High volume robotic vial decontamination for aseptic applications</h2>
The Steriline EDM-RHP External Decontamination Machine has been engineered specifically for the high pressure washing of pharmaceutical vials in aseptic conditions.

A maximum of 10 vials are washed simultaneously to ensure optimum results, with all vial transport being carried out by a high performance SCARA Denso robot. Optional extras include detergent/inactivation agent washing cycle.

The intuitive HMI touch screen allows for complete control over all cycle parameters to adapt to different vial sizes. The EDM-RHP is able to decontaminate vials from 2R up to 500ml.

The small form factor and easy access service panels mean maintenance is quick and easy, keeping downtime to a minimum. The EDM-RHP is able to operate with throughputs of up to 6,000 pcs/h, perfect for campaign production of high value products that require aseptic handling.

Aseptic automatic vial washing machine

<span style="font-weight: 400;">Exterior washing solutions for vials often suffer from high water consumption and low throughput leading to increased running costs and poor return on investment. A state-of-the-art vial washing solution allows for high volumes of vials to pass through while minimizing water use, integrating perfectly both upstream and downstream where required.</span>


<h2>Large volume sterilization solution for pharmaceutical vials</h2>
<span style="font-weight: 400;">The Steriline EDM External Decontaminating Machine has been engineered from the ground up to improve the processing of vials, ampoules, and cartridges. Its small footprint design makes it easy to add to existing lines as well as new facilities and makes access for maintenance quick and simple.</span>

<span style="font-weight: 400;">EDM features an impressive capacity of up to 48,000 pcs/h, and can handle all common vial sizes from 2R to 100H. EDM has an entry conveyor belt that is loaded either by trays or by an upstream machine’s conveyor. The machine can also be connected in-line to a downstream machine (such </span><span style="font-weight: 400;">as a labeling machine or tray-loader).</span>

<span style="font-weight: 400;">The integrated control system, which includes PLC and touchscreen HMI, automatically controls all the machine’s processes and adjusts parameters according to various glassware sizes and types. Programs for different cleaning cycles can be stored and recalled, and changeover only requires input and output guide and star wheels to be changed, reducing downtime. Options include an accident prevention hood as well as negative pressure RABS if required.</span>

<span style="font-weight: 400;">An enhanced sprayer design has minimized water use. An optional water recycling function is available to reduce consumption even further. There can be up to three various types of fluids used to wash the vials if required. Thorough drying is then achieved by special nozzles that blow </span><span style="font-weight: 400;">Sterilized compressed air onto the vials.</span>

External vial washing machine

<span style="font-weight: 400;">When washing vial, ampoules, or cartridges for pharmaceutical production there is often a trade-off between cleaning performance and throughput speed. By installing a high capacity rotary vial washer, you can obtain optimum cleaning and sterilisation results combined with high capacity and fully traceable batch reporting.</span>
<h2>High capacity rotary vial and ampoule washing system</h2>
<span style="font-weight: 400;">The RA and RC series of rotary washing machines from Steriline are designed to process up to 9,000 pcs/h (RA) or up to 24,000 pcs/h (RC) using intermittent or continuous motion respectively.</span>

<span style="font-weight: 400;">All parts in contact with the interior of the containers and process fluids are made of AISI 316L stainless steel. Other non-contact parts are made of AISI 304 stainless steel. Fully customisable, the washing cycle can include ultrasonic bath, recycled water, new water, compressed air, siliconization, hot air drying, and other options as required for your specific application.</span>

<span style="font-weight: 400;">Throughout the cleaning operation, the pressure and temperature of the various fluids are monitored to assure optimum performance. Vials or ampoules are processed undirectionally, avoiding any potential contamination.</span>

<span style="font-weight: 400;">An integrated control system, including PLC and HMI, automatically controls all parameters and can be tailored to various glassware sizes and types. Customizable washing cycles for different glassware are stored for simple recall on the password-protected system.</span>

<span style="font-weight: 400;">All Steriline RA and RC series washing machines comply fully with cGMP, GAMP and </span><span style="font-weight: 400;">21CFR Part11 requirements.</span>

Rotary vial washing machine

<span style="font-weight: 400;">The production of cosmetics, nutraceuticals or unregulated pharmaceuticals often requires the cleaning and sanitation of larger product contacting components, such as bins, pallets, drums and buckets. Manual washing is time-consuming, poses additional health and safety risks, and can achieve variable results. A large-capacity cabinet washer overcomes these concerns and offers enhanced throughput with reduced cleaning cycles as well as delivery outstanding, repeatable cleaning performance.</span>
<h2>Cabinet washer for effective cleaning of larger parts</h2>
<span style="font-weight: 400;">The IWT Pharma 900C is a bulk washing chamber that has been specifically designed to thoroughly clean medium to large parts used in the production of non-regulated pharmaceuticals and cosmetics. Its large capacity (over 4m</span><span style="font-weight: 400;">3</span><span style="font-weight: 400;">) is ideal for cleaning pallets, bins, drums and similar items.</span>

<span style="font-weight: 400;">The 900C has been built to offer maximum load flexibility, offering both standard and fully customized loading kits. Advanced features include a slanted floor to enhance water runoff from flat surfaces and drying cycle for the load and the chamber.</span>

<span style="font-weight: 400;">To enhance ease of use and throughput, patented quick lock connectors allow for rapid attachment and removal of customized loading baskets designed for cleaning critical components. Single and double door options are available to suit your requirements, and up to 2 detergent tanks can be specified.</span>

<span style="font-weight: 400;">The intuitive HMI is a colour touchscreen, and allows for customized washing cycles with complete control over water type, temperature, rinsing options and drying. Despite being designed for non-regulated uses, the 900C features a full batch data logger with USB output, allowing for complete traceability and simple record-keeping.</span>

Bulk chamber washer

<span style="font-weight: 400;">When cleaning smaller products contacting filling or compressing components used in the production of cosmetics, nutraceuticals or unregulated pharmaceuticals the requirement for a fully FDA/GDP compliant washer is often unnecessary. By choosing a high-quality, entry-level chamber washer you can ensure the best possible cleaning results in a highly cost-effective unit, producing a quick return on investment.</span>
<h2>Exceptional cleaning performance for small product contact parts</h2>
<span style="font-weight: 400;">The 650C Cabinet Washer from IWT Pharma is a compact washer designed for the highest quality cleaning of smaller contact parts from pharmaceutical or cosmetic filling and pressing lines. The compact dimensions and ability to be installed “wall-to-wall” thanks to a front access electrical cabinet make it ideal for both new and existing facilities.</span>

<span style="font-weight: 400;">The fully-automated enclosed cleaning process delivers the highest possible performance, removing the health and safety risks associated with manual washing. Simple, single-operator use with an intuitive touch-screen HMI allows for complete control of water type, temperature and detergent use.</span>

<span style="font-weight: 400;">The 650C Cabinet Washer has been designed with flexible installation and easy maintenance in mind. All key components are accessed by hinged front panel, including 2 detergent tanks, for easy access. The mid-level front-loading washing chamber makes loading and unloading of the custom washing baskets a safe and quick single-operator process, enhancing the throughput and efficiency of your washing cycles.</span>

<span style="font-weight: 400;">The washing chamber is constructed entirely of stainless steel, and features IWT’s oscillating spray arm technology for optimum cleaning performance. Although designed for unregulated use, the 650C Cabinet Washer features full batch reporting, with data export via USB, ensuring process repeatability and full traceability.</span>

Entry-level chamber washer

Cabinet tray dryers can be difficult to clean, making their use difficult for sensitive or multi-product applications. Cleaning after use can result in extended downtime and cause production delays.
<h2>Vacuum dry in an efficient tray dryer</h2>
MULTISPRAY® vacuum tray dryers from Italvacuum deliver perfect temperature uniformity and high operating vacuum. These dryers feature the patented fast washing system for the complete cleaning of all internal parts. The CIP system allows the equipment to be completely cleaned in just a few minutes. These flexible dryers are ergonomically designed for the best cosmetics, pharmaceutical, chemical, food ingredients, and additives applications. MULTISPRAY® dryers comply with the FDA and the cGMP standards of good manufacturing. They are suitable for a drying surface area of 0.15 to 32 m². A removable plate version for multi-product use is also available.

Vacuum tray dryer with clean-in-place system

Automatic washing machine designed for cleaning ampoules and achieving a maximum output of approximately 24,000 per hour.


<h2>Convenient automatic washing machines for ampoules' cleaning.</h2>
The Romaco Macofar WM 8000 series of Automatic washing machine operates on the intermittent motion principle. High performance and flexibility are the underlying features of this balcony design machine. The high-performance transport system ensures precise and smooth handling of cylindrical containers including those of unstable design. Flexible, programmable washing cycles enable a thorough cleaning process that is easy to validate. WM washing machines can be easily integrated into a variety of production lines, such as Romaco Macofar aseptic filling lines for powders and liquids.

This Automatic washing machine for ampoules, has a weight of 2400 kg and output speed of 12000 to 24000 per hour depending on the machine configuration.

Automatic washing machine for ampoules

<span style="font-weight: 400">At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with </span><span style="font-weight: 400">chemicals or hazardous substances since they can be potentially dangerous to human health. </span>

Packing